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46119 - Pferd POLICAP Abrasive Cap Shape C - 10mm x 15mm - 80 Grit Ceramic CO-COOL

Packaging: pack of 50
$2.56/ea $91.50/pack of 50 only $1.83/eaSave 29%

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SKU: PFE46119 Categories: ,

OVERVIEW

High-Performance Ceramic Grinding for Superalloys

The Pferd 46119 POLICAP Abrasive Cap is a premium abrasive tool designed for the most demanding industrial grinding applications. Part of the POLICAP line, this cap features Shape C geometry—cylindrical with a radius end—making it exceptionally versatile for working on contours, fillets, and hard-to-reach areas where traditional grinding wheels cannot fit. The cap measures 10mm in diameter and 15mm in length (often referenced as approx. 3/8" x 5/8" in imperial contexts) and is engineered to fit securely on matching reusable rubber holders.

At the core of this abrasive cap is a high-performance Ceramic Oxide grain. Unlike standard aluminum oxide, ceramic grain is self-sharpening; as the grain fractures, it exposes new, sharp cutting edges, maintaining a high cut rate throughout the product's life. This is critical for productivity in automated or manual grinding operations involving hard materials.

A defining feature of the 46119 is the CO-COOL active grinding additive. This specialized top coating is formulated to lower the grinding temperature significantly. By reducing friction and heat generation, it prevents the heat-tinting and discoloration often seen on Stainless Steel (INOX). Furthermore, it prevents the loading and chip adhesion that typically plague operations involving heat-resistant nickel- and cobalt-based alloys (such as Inconel® and Hastelloy®), commonly found in turbine construction and aerospace manufacturing.

Technical Specifications

  • SKU: 46119
  • Shape: C (Cylindrical with Radius End)
  • Dimensions: 10mm x 15mm
  • Grit: 80
  • Abrasive: Ceramic Oxide with CO-COOL
Additional Information
Packaging Description:1 per each, pack of 50
Grit:80
Abrasive Material:Ceramic Oxide
Shape:Cylindrical with Radius End, Shape C
Application:Cobalt Alloys, Hastelloy, Inconel, Nickel Alloys, Stainless Steel
Diameter:10mm, 3/8 Inch (Approx)
Length :15mm, 5/8 Inch (Approx)
----- new values below ----
Diameter:10mm, 3/8 Inch (Approx)
Length:15mm, 5/8 Inch (Approx)
Coating Technology:CO-COOL
Product Line:POLICAP
Grit:80
Abrasive Material:Ceramic Oxide
Shape:Shape C, Cylindrical with Radius End
Application:Stainless Steel, Nickel Alloys, Cobalt Alloys, Inconel, Hastelloy
Packaging Description:1 per each

INCLUDED

  • 1x POLICAP Abrasive Cap (Shape C, 80 Grit)

APPLICATIONS

  • Grinding and finishing stainless steel (INOX) components
  • Deburring and shaping heat-resistant superalloys (Inconel, Hastelloy)
  • Finishing fillet welds and radius transitions
  • Turbine blade repair and maintenance
  • Mold and die making
  • General fabrication requiring cool cutting action

FAQ

The CO-COOL coating contains active grinding additives that reduce friction and heat generation. This prevents heat discoloration on stainless steel and reduces chip adhesion (loading) when grinding soft or tough alloys.

Shape C refers to a cylindrical shape with a radius (rounded) end. This geometry allows the operator to grind both flat surfaces (using the side) and concave contours or fillets (using the rounded tip).

Yes, POLICAP abrasive caps are designed to be used with matching reusable rubber drum holders. The holder expands slightly at operating speed to secure the cap in place.

Yes, you can use it on mild steel, but it is optimized for harder, heat-sensitive materials like stainless steel and superalloys. Using it on mild steel may not be the most cost-effective use of the premium ceramic grain.

This specific cap is 80 grit, which is suitable for medium grinding, blending, and surface conditioning.

The Pferd 46119 (Shape C) has a diameter of 10mm and a length of 15mm. In imperial measurements, this is approximately 3/8 inch by 5/8 inch.

While the CO-COOL coating helps prevent loading, ceramic oxide is typically harder than necessary for aluminum. However, for specific alloyed aluminum applications where loading is a major issue, the additives may help.

They are widely used in aerospace (turbine repair), food processing equipment manufacturing (stainless finishing), and tool and die making.