The Walter 48H516 is a specialized replacement lead wire engineered specifically for the SURFOX series of electrochemical weld cleaning systems. In the realm of electrochemical passivation and cleaning, the integrity of the electrical connection between the power source and the applicator wand is critical. This lead wire is designed to carry the specific low-voltage, variable-amperage current required to facilitate the removal of heat tint and the passivation of stainless steel surfaces without overheating or voltage drop.
One of the primary technical challenges in electrochemical weld cleaning is the operating environment. The cables are constantly exposed to acidic electrolytes (such as phosphoric acid-based solutions) used in the cleaning process. The 48H516 features a chemically resistant outer jacket, colored blue for identification, which protects the internal copper conductors from corrosion and chemical attack. Standard cables would degrade rapidly in this environment, leading to shorts, open circuits, or safety hazards. This OEM component ensures that the insulation dielectric strength remains intact even after prolonged exposure to Surfox electrolytes.
Furthermore, the cable is engineered for mechanical durability. Industrial environments subject equipment to dragging, twisting, and abrasion. The strain relief and connector terminations on the 48H516 are manufactured to withstand the repetitive motion of the operator, ensuring that the connection points do not fray or disconnect internally. Using genuine Walter replacement parts like the 48H516 is essential for maintaining the UL/CSA compliance of the Surfox unit and ensuring that the self-regulating current features of the machine function correctly.
Key Technical Specifications:
| Additional Information |
|---|
| Packaging Description:1 per each |
| Product Type:Replacement Lead Wire |
| Color:Blue |
| Compatible System:Surfox Electrochemical Weld Cleaning Systems |
| Application:Wand Connection |
