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48H535 - Walter Centering Pin for Annular Cutters

Packaging: 1 per each
$91.72/ea $65.51/1 per each only $65.51/eaSave 29%

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SKU: 48H535 Categories: ,

OVERVIEW

Precision Centering and Ejection for Annular Cutters

The Walter Pilot Pin (48H535) is an indispensable accessory designed to maximize the performance and longevity of your annular cutters. In the realm of precision metalworking and magnetic drilling, the pilot pin plays a trifecta of roles that are critical to operation success. First and foremost, it acts as a positioning guide. By aligning the tip of the pin with your center mark, you ensure that the cutter engages the workpiece exactly where intended, eliminating wander and ensuring tight tolerances.

Beyond simple positioning, this pilot pin is engineered to manage the internal lubrication system found in modern magnetic drill arbors. As the feed handle is depressed and the pin contacts the workpiece, it retracts into the arbor, opening the internal valve that allows coolant to flow down the center of the cutter. This delivery method ensures that the cutting teeth are lubricated and cooled from the inside out, which is significantly more effective than external flood coolant, especially in deep hole applications. Proper cooling is vital for preventing thermal shock to the cutter and extending tool life.

Finally, the Walter Pilot Pin serves as a reliable slug ejection mechanism. Once the cutter breaks through the material, the spring-loaded pin snaps back, forcibly ejecting the solid metal slug from the center of the cutter. This prevents the slug from becoming jammed inside the tool, a common issue that can cause significant downtime and potential damage to the cutter or the operator. Made from high-strength steel, this pin is designed to withstand the rigorous compression forces and harsh environments of industrial drilling.

Key Technical Benefits

  • Accurate Alignment: Sharp point allows for pinpoint positioning on center punches.
  • Thermal Management: Actuates automatic internal coolant flow to reduce heat buildup.
  • Operational Efficiency: Automatic slug ejection reduces cycle time between holes.
  • Durability: Hardened steel construction resists bending under feed pressure.
Additional Information
Brand:Walter Surface Technologies
Product Type:Pilot Pin
Application:Annular Cutters, Magnetic Drilling
Function:Centering, Coolant Control, Slug Ejection
Material:Steel
Compatible Tool Type:Annular Cutter
Packaging Description:1 per each

INCLUDED

  • 1 x Walter Pilot Pin for Annular Cutters

APPLICATIONS

  • Centering annular cutters on workpieces
  • Activating internal coolant flow in magnetic drill arbors
  • Ejecting metal slugs from cutters after drilling
  • General structural steel fabrication
  • Heavy machinery maintenance and repair

FAQ

The pilot pin serves three main functions: it centers the cutter over the hole location, it actuates the internal coolant flow when depressed, and it ejects the metal slug from the cutter after the hole is completed.

You should replace the pilot pin if it becomes bent, if the tip is dull and wanders, or if it no longer ejects slugs reliably. A bent pin can damage the cutter or the arbor.

No, pilot pins come in specific lengths and diameters to match the depth and size of the annular cutter. You must ensure the pin length matches the depth of cut of your specific Walter cutter.

In most magnetic drill arbors, the pilot pin acts as a valve. It blocks coolant flow until the pin is pushed up into the arbor during drilling, ensuring coolant is only released when cutting is active.

It is not recommended. Without the pin, you lose the ability to center the tool accurately, you will not have automatic coolant flow, and the slug will likely get stuck inside the cutter, which is difficult and dangerous to remove.

It is typically made of hardened steel to withstand the compression forces of drilling and to maintain straightness for accurate alignment.

Generally, yes, provided the physical dimensions (length and diameter) of the pin match the requirements of the specific cutter series (e.g., SST, Icecut) and depth of cut.

The pin is under spring tension inside the arbor. When the cutter breaks through the material, the resistance on the pin disappears, and the spring forces the pin down, pushing the slug out of the cutter bore.