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54D096 - Walter SURFOX MAX Heavy-Duty Weld Cleaning System 120V

Packaging: 1 of 1
$9,600.00/ea $6,960.00/1 of 1 only $6,960.00/eaSave 27%

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SKU: 54D096 Categories: ,

OVERVIEW

Industrial Electrochemical Weld Cleaning & Passivation

The Walter SURFOX MAX (54D096) represents the pinnacle of heavy-duty electrochemical weld cleaning technology, engineered specifically for the most rigorous industrial fabrication environments. As a comprehensive solution for stainless steel finishing, this system replaces hazardous pickling pastes and labor-intensive mechanical abrasion methods with a safe, efficient, and automated process. The SURFOX MAX utilizes a sophisticated flow-through electrolyte system that pumps cleaning fluid directly to the high-conductivity wand, ensuring a continuous supply of fresh electrolyte to the workpiece. This eliminates the need for manual dipping, significantly increasing operator efficiency and ensuring consistent passivation results across large workpieces.

Designed to handle the full spectrum of welding processes, the SURFOX MAX excels at cleaning TIG, spot, and even heavy MIG welds. Its variable power control allows operators to fine-tune the electrical output, preventing surface burning on thin gauge materials while providing the necessary power to remove heavy heat tint and oxides from thicker sections. The unit operates on standard 120V power and features an integrated 64.2 oz (1.9 L) reservoir, the largest in its class, which supports extended operation periods without interruption. This high capacity makes it ideal for production lines and large-scale fabrication shops where downtime must be minimized.

Beyond aesthetics, the primary function of the SURFOX MAX is the restoration of the stainless steel's corrosion resistance. The electrochemical process removes free iron from the surface and promotes the immediate formation of the passive chromium oxide layer, meeting ASTM A967 standards for passivation. By using Walter’s non-toxic and biodegradable electrolyte solutions, the system also improves workplace safety, reducing operator exposure to the dangerous hydrofluoric and nitric acids found in traditional pickling compounds. The rugged chassis, durable pump, and industrial-grade cables ensure the SURFOX MAX withstands the physical demands of daily shop use while delivering a mirror-like finish that enhances the value of the final product.

Additional Information
Input Voltage:120V
Packaging Description:1 per each
Process Type:Electrochemical Weld Cleaning
Applications:Stainless Steel, TIG Welds, MIG Welds, Spot Welds
Portability:Portable, Benchtop
Included Accessories:Wand, Ground Cable, Clamp

INCLUDED

  • SURFOX MAX 120V Unit
  • Wand and cable assembly
  • Ground clamp and cable
  • Standard cleaning pads
  • Clamp ring
  • Carrying case
  • Instruction manual

APPLICATIONS

  • Cleaning and passivating TIG, MIG, and spot welds on stainless steel
  • Removing heat tint, discoloration, and oxides from welded surfaces
  • Restoring corrosion resistance to ASTM A967 standards
  • Polishing welds to a mirror finish (with specific pads/settings)
  • Maintenance of food and beverage processing equipment
  • Pharmaceutical and chemical tank fabrication
  • Architectural stainless steel finishing

FAQ

The SURFOX MAX is designed to electrochemically clean and passivate stainless steel welds, removing heat tint and discoloration while restoring corrosion resistance.

No, the SURFOX system is specifically designed for cleaning and passivating stainless steel. It is not intended for aluminum or other non-ferrous metals.

It features a large integrated reservoir holding approximately 64.2 ounces (1.9 Liters) of electrolyte solution, allowing for extended use without refilling.

While Surfox electrolytes are significantly safer and less toxic than traditional pickling pastes (often biodegradable and free of hydrofluoric acid), they are still industrial chemicals. We recommend using gloves and safety glasses.

Yes, the SURFOX MAX can be used for marking and etching stainless steel when equipped with the optional PRO marking kit and set to the appropriate mode.

Operators can typically clean welds at speeds of 3 to 5 feet per minute, depending on the weld type and severity of discoloration.

The 54D096 model operates on standard 120V, 50/60Hz single-phase power, making it compatible with standard North American outlets.

No, the electrochemical action does the work. You simply need to glide the wand over the weld with light contact; the electricity and fluid remove the discoloration.