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05D102 - Carbide Tipped Annular Cutter 1-1/8 Inch x 1-1/2 Inch Depth

Packaging: 1 per each
$197.74/ea $173.68/1 per each only $173.68/eaSave 12%

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SKU: 05D102 Categories: ,

OVERVIEW

High-Performance Drilling for Tough Materials

The Walter 05D102 Carbide Core Cut annular cutter represents the pinnacle of hole-making technology for industrial applications involving hard and abrasive materials. Unlike traditional High-Speed Steel (HSS) cutters, this tool utilizes premium carbide inserts that significantly increase hardness and heat resistance. This construction allows the cutter to maintain its cutting edge even when subjected to the high temperatures generated during the drilling of stainless steel, cast iron, and other tough alloys. The 1-1/8 inch diameter and 1.5-inch depth of cut make it a versatile choice for structural steelwork, heavy machinery repair, and fabrication shops requiring precise, large-diameter holes.

Technically, the cutter features an exclusive body and flute design engineered to optimize chip flow. In deep hole drilling, chip evacuation is critical to preventing binding and heat accumulation. The Walter Carbide Core Cut excels in this area, ejecting chips efficiently to allow for continuous drilling without the need for frequent peck cycles. The carbide tips are brazed securely to the body, providing the rigidity necessary to handle uneven surfaces or interrupted cuts without shattering. This stability allows operators to run their magnetic drilling units at higher speeds and feed rates, maximizing productivity while minimizing tool wear.

Furthermore, the core cutting action of this tool requires significantly less horsepower than a solid twist drill of the same diameter. By removing only the periphery of the hole and ejecting a solid slug, the machine converts more energy into cutting action rather than turning the entire volume of metal into chips. This efficiency reduces mechanical stress on the drilling unit and ensures cleaner, burr-free holes with superior surface finish. For MRO professionals and machinists dealing with challenging substrates, the 05D102 offers a reliable, long-life solution that reduces cost-per-hole and downtime associated with tool changes.

Additional Information
Brand:Walter Surface Technologies
Diameter:1-1/8 in
Length:1.5 in
Used To Cut:Steel, Stainless Steel & Aluminum
Product Type:Annular Cutter
Material:Carbide Tipped
Depth Of Cut:1-1/2"
Shank Type:Weldon
Packaging Description:1 per each

INCLUDED

  • 1 x Carbide Core Cut Annular Cutter (1-1/8" Diameter, 1-1/2" Depth)
  • Protective Storage Tube

APPLICATIONS

  • Drilling large diameter holes in stainless steel plate and structural beams
  • Creating pass-throughs in cast iron pipes and fittings
  • Heavy-duty fabrication involving hard alloys and composites
  • On-site construction and bridge work using magnetic drilling units
  • Maintenance and repair of heavy equipment and machinery frames
  • Drilling uneven or curved surfaces where standard bits might wander

FAQ

It is specifically designed for difficult-to-cut materials such as stainless steel, cast iron, hard alloys, and composites, but it also works exceptionally well on standard carbon steel.

No, annular cutters like this one are designed for use in magnetic drilling units (mag drills) or drill presses with the appropriate arbor/holder. They require stability and specific RPMs that hand drills cannot provide.

Yes, using a high-quality cutting lubricant or coolant is highly recommended to extend the life of the carbide tips and ensure a smooth cut, especially when drilling stainless steel.

The 05D102 model has a depth of cut capacity of 1.5 inches.

Carbide cutters are much harder and more heat-resistant than HSS. They can run at higher speeds, cut harder materials, and generally last significantly longer, making them more cost-effective for heavy use.

Yes, a pilot pin is required to center the cutter, eject the slug after drilling, and control the internal coolant flow.

Yes, the body design and carbide tips are engineered to be effective even on uneven or curved surfaces where traditional bits might struggle.

It typically utilizes a standard Weldon shank, making it compatible with most industry-standard magnetic drills.