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05B403 - Walter Icecut 1-3/16 Inch x 2 Inch Depth Annular Cutter with Universal Shank

Packaging: 1 per each
$242.80/ea $213.27/1 per each only $213.27/eaSave 12%

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SKU: 05B403 Categories: ,

OVERVIEW

Advanced Hole-Making Technology with Walter Icecut

The Walter 05B403 Icecut Annular Cutter (1-3/16" Diameter x 2" Length) represents a significant leap forward in metal drilling technology. Designed for industrial environments where precision, speed, and tool longevity are paramount, this cutter utilizes a sophisticated Aluminum Chromium Nitride (AICrN) coating. Unlike standard high-speed steel or traditional Titanium Nitride (TiN) coated bits, the Icecut series is engineered to withstand extreme thermal stress. The proprietary AICrN blend allows the cutter to maintain its hardness and cutting edge integrity at temperatures up to 200°C higher than comparable TiAlN cutters. This thermal stability is critical when drilling hard, abrasive materials like stainless steel or when operating in conditions where coolant application is inconsistent or restricted.

Beyond its advanced coating, the physical geometry of the 05B403 is optimized for heavy-duty performance. It features fully ground, extra-large flutes that facilitate rapid chip evacuation. Efficient chip removal is essential in deep hole drilling (up to 2 inches in this model) to prevent clogging and heat buildup, which are the primary causes of premature tool failure. The modern tooth design cuts cleanly and aggressively, reducing the axial force required by the magnetic drill unit. This not only speeds up the drilling process but also reduces wear on the machine's motor and gearbox.

Versatility is a core component of the Walter Icecut design. The cutter is equipped with a universal shank, ensuring compatibility with a wide array of magnetic drilling units and stationary machines without the need for specialized adapters. Whether the application involves structural steel fabrication, truck frame modification, or stainless steel tank manufacturing, the Walter Icecut delivers consistent, burr-free holes with tight tolerances. By generating significantly less heat during the cutting process, it minimizes work hardening of the base material, ensuring that the structural integrity of the workpiece is maintained.

For MRO professionals and industrial fabricators, the Walter 05B403 offers a compelling return on investment through reduced downtime and fewer tool changes. Its ability to perform under high stress and instant impact makes it a reliable choice for the most demanding drilling tasks.

Additional Information
Brand:Walter Surface Technologies
Diameter:1-3/16 in
Length:2 in
Used To Cut:Steel, Stainless Steel & Aluminum
Coating:AICrN (Aluminum Chromium Nitride)
Shank Type:Universal Shank
Flute Design:Fully Ground Extra Large
Depth Of Cut:2"
Packaging Description:1 per each

INCLUDED

  • 1 x Walter Icecut Annular Cutter (1-3/16" x 2")

APPLICATIONS

  • Structural steel drilling (1-3/16" diameter holes)
  • Stainless steel fabrication
  • Aluminum drilling applications
  • Truck and trailer frame repair
  • Heavy machinery assembly
  • Drilling with magnetic drilling units
  • Stationary machine drilling operations

FAQ

The AICrN (Aluminum Chromium Nitride) coating provides superior heat resistance and hardness compared to traditional TiN or TiAlN coatings. It allows the cutter to withstand temperatures up to 200°C higher, making it ideal for drilling tough materials like stainless steel where heat buildup is a major issue.

It features a universal shank, which is designed to be compatible with the majority of standard magnetic drilling units on the market. However, it is always best to check your specific drill's arbor size to ensure compatibility.

Yes, the Walter Icecut series is specifically engineered for high-performance drilling in stainless steel, as well as steel and aluminum. The coating helps prevent work hardening and extends tool life in these hard materials.

The 05B403 model has a depth of cut of 2 inches. This allows you to drill through plates, beams, or stacked materials up to 2 inches thick.

While the AICrN coating allows for operation in situations where lubricants are difficult to apply, using a high-quality cutting lubricant or coolant is always recommended to maximize the life of the tool and ensure the smoothest possible cut.

Yes, the Icecut is effective on aluminum. Its large flute design helps evacuate the soft, gummy chips often produced by aluminum, preventing the cutter from clogging.

Yes, like most high-quality annular cutters, they can be resharpened. However, resharpening may remove the specialized AICrN coating from the cutting face, potentially reducing the heat resistance benefits unless recoated.

Annular cutters remove only the periphery of the hole, ejecting a solid slug. This requires less power and time than converting the entire hole volume into chips with a twist drill, resulting in faster, cleaner holes with less machine strain.