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67196 - PFERD POLIFAN-CURVE 5-Inch Flap Disc 40 Grit for Fillet Welds

Packaging: 10 in a pack
$22.92/ea $143.30/10 in a pack only $14.33/eaSave 37%

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SKU: PFE67196 Categories: ,

OVERVIEW

Precision Engineering for Fillet Weld Applications

The PFERD POLIFAN-CURVE Flap Disc represents a significant leap in abrasive technology, specifically engineered to address the challenges of working on fillet welds. Unlike conventional flap discs that primarily utilize the face or edge, the POLIFAN-CURVE features a patented radial configuration. This unique design allows the abrasive flaps to wrap around the periphery of the disc, creating a geometry that perfectly matches the contour of fillet welds. For industrial MRO and fabrication environments, this translates to precise grinding of weld geometry without the risk of gouging or undercutting the base material.

Part of PFERD's Special Line SGP, this tool is designed for tasks requiring high performance and ultimate economic efficiency. The abrasive composition is a sophisticated blend of Zirconia and Aluminum Oxide grains, optimized to deliver aggressive stock removal rates while maintaining a long service life. This is particularly critical in high-volume production settings where downtime for disc changes can impact overall throughput. The 40-grit specification ensures rapid material removal, making it ideal for heavy-duty grinding on both Steel and Stainless Steel (INOX).

The structural integrity of the disc is supported by a robust fiberglass backing. This material choice is deliberate; unlike plastic backings that may melt under the high heat generated during aggressive grinding, fiberglass remains stable. This prevents the backing from smearing onto the workpiece or causing scratches, ensuring a clean finish that requires less rework. The radial shape also offers unmatched versatility, allowing operators to perform conventional surface grinding as well as complex underhand applications using the top surface of the disc. The PFERD POLIFAN-CURVE is not just a consumable; it is a specialized solution for achieving superior structural integrity and finish in complex weldments.

Additional Information
Brand:Pferd
Diameter:5"
Arbor (in):7/8"
Grit:40
Used To Grind:Steel or Stainless
Product Type:Flap Disc
Abrasive Material:Zirconia Alumina
Backing Material:Fiberglass
Disc Shape:Radial Curve (Type 29)
Fillet Weld Radius:Medium
Packaging Description:10 in a pack
Bore (in):7/8"

INCLUDED

  • One (1) 5" x 7/8" Z SGP CURVE Flap Disc (40 Grit)

APPLICATIONS

  • Grinding and blending of fillet welds
  • Repair applications and defect removal
  • Chamfering and deburring edges
  • Contour grinding on steel and stainless steel
  • Underhand grinding applications

FAQ

The POLIFAN-CURVE features a patented radial construction where the abrasive flaps wrap around the edge (curve) of the disc. This allows it to grind fillet welds perfectly with the edge, top, and bottom surfaces, whereas standard discs are designed primarily for face grinding.

This disc is designed for use on both Steel and Stainless Steel (INOX). The Zirconia abrasive blend is optimized to prevent heat buildup and glazing on these hard materials.

This is a 40-grit disc, which is considered coarse. It is best suited for high stock removal, heavy grinding, and taking down weld beads quickly.

No, the backing is made of consumable fiberglass. Unlike some plastic backings, it will not melt, smear, or leave residue on the workpiece, even under high heat and pressure.

Yes, the radial flap configuration allows for grinding on the top side of the disc, making it excellent for underhand applications and reaching difficult areas.

This disc is designed for a standard angle grinder compatible with a 5-inch diameter wheel and a 7/8-inch arbor.

The 'Medium Radius' refers to the width of the radial curve on the disc edge. It is optimized to fit standard fillet weld geometries for precise grinding.