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27611 - Sait Challenger 3 Flexible Grinding Wheel 4.5-Inch A60 Type 29

Packaging: 10 in a pack
$13.75/ea $49.80/10 in a pack only $4.98/eaSave 64%

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SKU: SAI27611 Categories: ,

OVERVIEW

Technical Overview of the Sait Challenger 3 Flexible Grinding Wheel

The Sait 27611 Challenger 3 is a specialized semi-flexible grinding wheel designed to bridge the operational gap between rigid depressed center wheels and resin fiber discs. Engineered by United Abrasives, this 4-1/2 inch wheel features a unique open-pattern surface that promotes airflow, significantly reducing heat generation at the contact point. This "cool grinding" capability is critical when working with heat-sensitive materials like stainless steel, preventing discoloration and warping during aggressive material removal.

Constructed with premium Aluminum Oxide (A60) grain, this wheel is optimized for general purpose grinding and blending on ferrous metals. The Type 29 conical profile allows for a natural 15 to 30-degree working angle, maximizing surface contact for contouring applications. Unlike standard fiber discs that require a backing pad, the Challenger 3 features a reinforced backing that mounts directly to the angle grinder, simplifying setup and improving durability.

A key specification of the SAI27611 is its contaminant-free formulation. It is manufactured to contain less than 0.1% Iron (Fe), Sulfur (S), and Chlorine (Cl), making it fully compliant for use in the nuclear industry and safe for stainless steel fabrication where cross-contamination must be avoided. The semi-flexible nature of the bond absorbs vibration, reducing operator fatigue and minimizing the risk of gouging the workpiece, resulting in a consistent, high-quality finish that often eliminates the need for subsequent sanding steps.

Key Industrial Benefits

  • Hybrid Performance: Delivers the stock removal of a wheel with the blending capabilities of a disc.
  • Nuclear Grade Safety: Certified contaminant-free for critical infrastructure projects.
  • Enhanced Ergonomics: Reduced vibration and noise levels improve operator comfort during extended use.
Additional Information
----- new values below ----
Abrasive Material:Aluminum Oxide
Wheel Type:Type 29
Flexibility:Semi-Flexible
Contaminant Free:Yes

INCLUDED

  • (1) 4-1/2" x 7/8" Challenger 3 Flexible Grinding Wheel (Type 29, A60 Grit)

APPLICATIONS

  • Grinding and blending welds on stainless steel and carbon steel
  • Contour work on curved surfaces and tanks
  • Surface preparation and scale removal
  • Nuclear industry fabrication (contaminant-free)
  • Light stock removal with high finish requirements

FAQ

The Challenger 3 is semi-flexible and features a textured surface pattern. This allows it to blend and finish while it grinds, running cooler and with less vibration than a rigid standard grinding wheel.

No, the Challenger 3 wheel is reinforced and designed to mount directly to the angle grinder without the need for a separate backing pad.

Yes, the Sait 27611 is manufactured to be contaminant-free (Fe+S+Cl < 0.1%), making it safe for use on stainless steel and in nuclear applications.

Type 29 refers to the shape of the wheel, which is a depressed center with a conical face. This provides the best angle for contouring and surface grinding.

A60 is a medium-fine grit (60 grit) Aluminum Oxide. It is suitable for lighter material removal and achieving a smoother finish compared to coarser 24 or 36 grit wheels.

While it can physically grind aluminum, Aluminum Oxide (A) grains are generally better suited for ferrous metals. For aluminum, a specialized wheel designed to prevent loading is usually recommended, though the open pattern of the Challenger helps reduce loading.

The flexibility absorbs vibration and allows the wheel to conform slightly to the metal. This prevents 'chatter' marks and reduces the chance of accidentally gouging the surface.

Always check the label on the actual wheel, but standard 4-1/2" reinforced wheels are typically rated for around 13,300 RPM.