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12D676 - Walter W196 Vibration-Free Mounted Grinding Point for Steel

Packaging: 1 per each
$8.12/ea $5.80/1 per each only $5.80/eaSave 29%

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SKU: 12D676 Categories: ,

OVERVIEW

Precision Abrasive Engineering for Tough Alloys

The Walter W196 Mounted Point (SKU: 12D676) represents a pinnacle in precision abrasive manufacturing, specifically formulated for the demanding requirements of working with tough steel, tool steel, and high-tensile alloys. In industrial MRO and fabrication environments, the integrity of a mounted point is defined not just by its cutting ability, but by its rotational stability. Walter Surface Technologies has engineered this product with a meticulous balancing process that ensures the abrasive head is perfectly concentric with the shank. This attention to dimensional accuracy significantly reduces vibration during operation, a critical factor when performing delicate fitting or enlarging tasks in confined spaces.

Vibration in rotary abrasives is a primary cause of poor surface finish (chatter marks), premature wear on pneumatic die grinder bearings, and operator fatigue (HAVS). By utilizing high-quality abrasive grains bonded in a matrix designed for structural integrity, the W196 delivers a consistent cut rate without the "bouncing" associated with inferior products. The specific formulation for "Tough Steel" implies a grain friability and bond hardness optimized to prevent glazing when grinding hard materials, ensuring that fresh abrasive edges are continuously exposed. This makes it an indispensable tool for tool and die makers, foundry workers, and precision fabricators who require exact tolerances when deburring cast iron or modifying hardened steel components.

The W196 shape is a standard cylindrical configuration with a rounded nose (depending on specific batch variation, W-shapes are standardized), offering versatility for both side-cutting and bottom-grinding applications. Whether used for internal diameter (ID) grinding, blending contours, or cleaning up casting flash, this mounted point maintains its geometry longer, providing a predictable and controlled grinding experience. It is compatible with standard 1/4" collet die grinders and is rated for industrial speeds, ensuring efficient material removal while maintaining the safety and quality standards expected from Walter products.

Additional Information
Packaging Description:1 per each
Shape:W196
Application Material:Cast Iron, High Tensile Steel, Stainless Steel, Steel
Product Type:Mounted Point
----- new values below ----
Shape:W196
Application Material:Steel, Stainless Steel, Cast Iron, High Tensile Steel
Product Type:Mounted Point
Shank Diameter:1/4"
Abrasive Type:Aluminum Oxide
Packaging Description:1 per each

INCLUDED

  • 1 x Walter W196 Mounted Point for Tough Steel

APPLICATIONS

  • Fitting and Enlarging: Precision resizing of holes and slots in metal components.
  • Deburring: Removing sharp edges and flash from cast iron and steel parts.
  • Die and Mold Maintenance: Resurfacing and cleaning tool steel dies.
  • Weld Preparation: Cleaning tight corners and internal diameters prior to welding.
  • Surface Finishing: Blending contours on high-tensile steel fabrications.

FAQ

This mounted point is specifically formulated for tough steel, tool steel, high-tensile steel, and cast iron. It is designed to cut hard metals effectively without glazing.

You will need a die grinder (pneumatic or electric) equipped with a 1/4-inch collet to hold the shank of the mounted point.

A balanced point minimizes vibration. Vibration causes chatter marks on the workpiece, damages the bearings of the power tool, and causes operator fatigue (white finger syndrome).

While it can physically grind aluminum, it is not recommended as the soft metal will likely clog (load up) the abrasive pores quickly. You should use a wax lubricant or a burr designed for non-ferrous metals.

The W196 is a standard industry shape, typically cylindrical, often measuring approximately 5/8 inches in diameter and 1 inch in length, though exact dimensions should be verified against the specific batch.

Walter mounted points are meticulously balanced and shaped at the factory, so they typically run true immediately. However, dressing may be required later to restore the shape or expose fresh grain.

The maximum operating speed (RPM) depends on the overhang of the shank and the diameter of the head. Always refer to the manufacturer's chart or the label on the packaging, and never exceed the rated speed.

It depends on the finish you want. A carbide burr removes metal faster but leaves a rougher surface. This abrasive point leaves a smoother finish and is better for blending.

CATALOGUE & SPEC SHEETS

Safety Data Sheet