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15P458 - Walter Topcut 4-1/2 Inch Resin Fiber Disc 80 Grit

Packaging: 25 pc per pak
$2.64/ea $41.25/25 pc per pak only $1.65/eaSave 37%

In stock

SKU: 15P458 Categories: ,

OVERVIEW

High-Performance Material Removal and Finishing

The Walter Topcut 15P458 Sanding Disc represents the pinnacle of resin fiber disc technology, engineered specifically for industrial environments where speed and finish quality are paramount. Designed by Walter Surface Technologies, this 4-1/2 inch disc utilizes a premium Zirconia Alumina abrasive grain structure that delivers exceptional bite and longevity. The 80 grit composition is perfectly calibrated for intermediate finishing tasks, allowing operators to blend welds, remove light imperfections, and prepare surfaces for final polishing or coating without sacrificing productivity.

One of the defining characteristics of the Topcut series is its advanced thermal management. Friction during sanding processes typically generates significant heat, which can lead to the discoloration (blueing) of stainless steel and the premature degradation of the abrasive itself. The 15P458 incorporates specialized cooling agents directly into the top coat of the disc. These agents actively dissipate heat at the point of contact, ensuring the workpiece remains cooler. This feature is critical for maintaining the metallurgical integrity of heat-sensitive alloys and achieving a pristine cosmetic finish without the need for extensive rework.

Efficiency is a core metric for any MRO or fabrication operation, and the Topcut disc addresses this with a removal rate that is tested to be 50% faster than comparable standard discs. This increase in speed translates directly to labor savings and higher throughput. Furthermore, the durability of the resin-over-resin bonding system ensures that the grains adhere firmly to the fiber backing, extending the working life of the disc. This means fewer interruptions for disc changes and a lower total cost of ownership over the life of the project. Whether used for general fabrication, tank manufacturing, or architectural metalwork, the Walter Topcut 15P458 provides the reliability and performance demanded by professional applications.

Technical Specifications and Usage

This disc features a standard 7/8-inch arbor hole, making it compatible with the vast majority of 4-1/2 inch angle grinders available on the market. It is designed to be used in conjunction with a backing pad (sold separately) to provide the necessary support and flexibility. The 80 grit abrasive is suitable for both ferrous and non-ferrous metals, though it excels on steel and stainless steel. Operators can expect consistent performance up to a maximum speed of 13,300 RPM, ensuring safety and stability during high-speed grinding operations.

Additional Information
Packaging Description:25 pc per pak
Used to Sand:Stainless, Steel or Stainless
Size (in):4.5"
Grit:80
Brand:Walter
Diameter (in):4.5"
Arbor (in):7/8"
Item:Replacement Filter
Abrasive Material:Zirconia Alumina
Max RPM:13300
----- new values below ----
Disc Type:Resin Fiber Disc
Abrasive Material:Zirconia Alumina
Backing Pad Required:Yes
Max RPM:13300
Bond Type:Resin over Resin
brand:Walter
diameter-in:4.5"
arbor-in:7/8"
grit:80
used-to-sand:Steel or Stainless
item:Replacement Filter

INCLUDED

  • 1 x Walter Topcut Sanding Disc (4-1/2" x 7/8" - 80 Grit)

APPLICATIONS

  • Blending welds on stainless steel and carbon steel
  • Surface preparation before painting or coating
  • Removing light rust, mill scale, and oxidation
  • Deburring cut edges and machined parts
  • Finishing architectural metalwork
  • General fabrication cleanup

FAQ

The Walter Topcut 15P458 uses Zirconia Alumina grain, which is known for its toughness, self-sharpening properties, and long life on hard metals.

Yes, resin fiber discs like the Topcut require a backing pad (typically a rubber or plastic pad with a locking nut) to support the disc on the angle grinder.

While it can be used on aluminum, it is primarily designed for steel and stainless steel. For aluminum, a disc specifically designed to prevent loading (clogging) is usually recommended, though the cooling agents in Topcut help mitigate some loading.

80 Grit is a medium-fine abrasive. It is aggressive enough to blend welds and remove imperfections but leaves a relatively smooth finish that is often suitable for painting or as a step before fine polishing.

The maximum safe operating speed for this 4-1/2 inch disc is typically 13,300 RPM. Always check the disc label and your grinder's rating to ensure compatibility.

It contains special cooling agents that reduce heat generation. This helps prevent 'heat tint' or blue discoloration on stainless steel, which is a common issue with standard abrasives.

Resin fiber discs are generally sensitive to humidity and moisture. They should be stored in a dry place to prevent curling. They are not designed for wet grinding applications.

Fiber discs like the Topcut generally cut faster and are more aggressive initially than flap discs, but flap discs last longer and provide a more consistent finish over time. Fiber discs are often preferred for speed and cost-effectiveness on specific blending tasks.

CATALOGUE & SPEC SHEETS

Safety Data Sheet