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15L843 - Walter Flexcut Mill Scale 4.5-inch Blending Disc Grit 36

Packaging: 25 per each
$14.62/ea $228.50/25 per each only $9.14/eaSave 37%

In stock

SKU: 15L843 Categories: ,

OVERVIEW

Advanced Mill Scale Removal Technology

The Walter Flexcut Mill Scale blending disc represents a significant advancement in surface preparation technology, specifically engineered to address the unique challenges of removing mill scale from hot-rolled steel. Mill scale, a hard and brittle layer of iron oxides, is notoriously difficult to remove with conventional abrasives, which often glaze over or clog rapidly, leading to excessive heat generation and reduced abrasive life. The Flexcut Mill Scale disc utilizes a proprietary Diamond-Cut pattern that ensures continuous sharp cutting action, effectively preventing the wheel from loading up during operation.

Designed for industrial environments where productivity is paramount, this flexible grinding wheel combines the aggressive removal rate of a grinding wheel with the surface finish quality of a sanding disc. This dual-action capability allows operators to remove heavy scale and blend the surface in a single step, significantly reducing process time. The open structure and flexible backing promote cool grinding, which is critical when working on heat-sensitive materials or when preparing surfaces for welding and painting. By maintaining a lower grinding temperature, the risk of warping or heat discoloration is minimized, ensuring the structural integrity of the workpiece is maintained.

This abrasive solution is highly versatile, suitable for use on steel, stainless steel, aluminum, and other non-ferrous metals. Its flexibility makes it an excellent choice for working on curved surfaces, such as pipes and tanks, where rigid wheels may gouge or create flat spots. The Walter Flexcut Mill Scale disc is an essential tool for fabrication shops, structural steel plants, and maintenance operations requiring efficient, high-quality surface preparation without the downtime associated with frequent wheel changes or multi-step finishing processes.

Additional Information
Packaging Description:25 per each
Diameter (in):4.5"
Grit:36
Used to Grind:Steel or Stainless or Aluminum
Product Type:Flexible Grinding Wheel
Application:Blending, Finishing, Mill Scale Removal
----- new values below ----
Product Type:Flexible Grinding Wheel
Application:Mill Scale Removal, Blending, Finishing
Pattern:Diamond-Cut
Unit Weight:0.28 lb
brand:walter
diameter-in:4-5
grit:36
packaging-description:25-per-each
used-to-grind:steel-or-stainless-or-aluminum

INCLUDED

  • (1) 4-1/2" Flexcut Mill Scale Flexible Grinding Wheel

APPLICATIONS

  • Removing mill scale from hot-rolled steel plates and structural beams
  • Surface preparation prior to welding or painting
  • Blending welds on curved surfaces like pipes and tanks
  • Grinding aluminum and non-ferrous metals without clogging
  • Removal of rust and heavy corrosion
  • One-step grinding and finishing in fabrication shops

FAQ

The Flexcut Mill Scale disc is flexible and features a Diamond-Cut pattern designed specifically to prevent glazing and clogging when removing mill scale, whereas standard rigid wheels often glaze over quickly.

Yes, the Flexcut Mill Scale disc is formulated to work on aluminum and other non-ferrous metals without loading or clogging.

No, Walter Flexcut wheels are typically designed as Type 29 or similar depressed center flexible wheels that mount directly to the grinder with standard flanges, but always check the specific mounting instructions on the label.

This specific disc is Grit 36, which is aggressive enough for heavy removal while still leaving a respectable finish due to its flexible nature.

Because the wheel is flexible, it conforms to the surface of the metal, significantly reducing the risk of gouging or undercutting compared to rigid grinding wheels.

Yes, it is suitable for stainless steel and is manufactured to be free of iron, sulfur, and chlorine contaminants to prevent corrosion issues.

These discs are typically sold in packages of 25.

It can replace both a grinding wheel and a fiber disc in many applications by offering the removal rate of a wheel with the finish of a fiber disc, often lasting much longer than a fiber disc.

CATALOGUE & SPEC SHEETS

Spec Sheet
Safety Data Sheet