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11U162 - Walter ZIP ALU 6-Inch Type 27 Aluminum Cutting Wheel

Packaging: 25 per each
$16.08/ea $251.25/25 per each only $10.05/eaSave 37%

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SKU: 11U162 Categories: ,

OVERVIEW

High-Performance Cutting for Non-Ferrous Metals

The Walter ZIP ALU™ 6" x 3/64" Type 27 Cutting Wheel (SKU: 11U162) is an industrial-grade abrasive solution engineered specifically to address the unique challenges of cutting aluminum and other non-ferrous metals. In industrial fabrication and MRO environments, standard cutting wheels often fail when applied to soft metals due to "loading" or clogging, where the metal adheres to the abrasive grain, rendering the wheel ineffective and dangerous. The ZIP ALU™ formulation prevents this glazing effect, ensuring continuous, aggressive cutting action throughout the life of the wheel.

Type 27 Depressed Center Design

This specific model features a Type 27 depressed center profile. This design offers distinct advantages in structural rigidity and versatility. The depressed center allows the locking nut to be recessed, enabling the operator to perform flush cuts against surfaces without interference. Furthermore, the added rigidity of the Type 27 shape helps withstand the lateral forces sometimes encountered during heavy-duty cutting operations, providing an extra layer of safety and stability for the operator.

Cost Efficiency and Operational Safety

For procurement managers and shop supervisors, the Walter ZIP ALU™ represents a significant opportunity for cost savings. Its extended lifespan means fewer wheel changes, resulting in less downtime and higher throughput per shift. The wheel's ability to cut cool and fast also reduces heat discoloration and burr formation on the workpiece, thereby decreasing the labor time required for secondary finishing processes. Safety is paramount in the design, with heavy-duty reinforcement that meets strict industrial safety standards, protecting workers from wheel breakage even under demanding torque.

Technical Specifications and Compatibility

With a 6-inch diameter and a standard 7/8-inch arbor, this wheel is compatible with most industrial 6-inch angle grinders. The ultra-thin 3/64-inch thickness minimizes friction and material loss, translating to faster cuts and reduced energy consumption by the power tool. While optimized for aluminum, the proprietary abrasive blend is versatile enough to handle occasional cuts on ferrous metals without compromising the wheel's integrity, making it a versatile addition to any tool crib.

Additional Information
Packaging Description:25 per each
Diameter (in):6"
Thickness (in):3/64"
Arbor (in):7/8"
Used to Cut:Non-ferrous metals, Aluminum
Wheel Style:Type 27
Product Type:Cutting Wheel
----- new values below ----
Product Type:Cutting Wheel
Bond Type:Resinoid
Reinforcement:Double Reinforced
Brand:Walter
Diameter (in):6"
Thickness (in):3/64"
Arbor (in):7/8"
Used to Cut:Aluminum, Non-ferrous metals
Wheel Style:Type 27

INCLUDED

  • 1 x Walter ZIP ALU 6" x 3/64" x 7/8" Type 27 Cutting Wheel

APPLICATIONS

  • Cutting aluminum sheets, plates, and extrusions
  • Fabrication of aluminum trailers and truck bodies
  • Marine repair and boat building (aluminum hulls)
  • Cutting copper, brass, and other non-ferrous alloys
  • Flush cutting applications requiring a depressed center wheel
  • General HVAC and architectural metalwork

FAQ

The primary benefit is its special formulation that prevents clogging (loading) when cutting soft metals like aluminum. Standard wheels often gum up, stopping the cut and creating dangerous heat, whereas ZIP ALU remains free-cutting.

Type 27 refers to the shape of the wheel, which has a depressed center. This design allows the locking nut to be recessed, enabling flush cutting and providing greater rigidity and stability compared to flat (Type 1) wheels.

While the ZIP ALU is specifically optimized for aluminum and non-ferrous metals, it is capable of cutting ferrous metals like steel and stainless steel. However, for best performance and life on stainless, a dedicated stainless cutting wheel (like ZIP Stainless) is recommended.

This wheel is 3/64 inches thick (approximately .045"). This ultra-thin profile reduces friction, resulting in faster, cooler cuts and less material waste.

No, this is a cutting wheel designed for slicing through material. It should not be used for surface grinding or deburring, as the side pressure can cause the thin wheel to shatter. Always use a grinding wheel for grinding applications.

Standard personal protective equipment (PPE) for angle grinder use is required, including safety glasses with side shields (or a face shield), hearing protection, heavy-duty gloves, and flame-resistant clothing. Always ensure the grinder's guard is in place.

It fits most standard 6-inch angle grinders that accept a 7/8-inch arbor. Always check your tool's manual to ensure compatibility with Type 27 wheels and that the RPM rating of the tool does not exceed the wheel's maximum RPM.

The ZIP ALU is designed to provide a clean cut. However, as with any abrasive cutting, it is best practice to clean the cut area with a stainless steel wire brush and appropriate solvent prior to welding to ensure the highest quality weld.

CATALOGUE & SPEC SHEETS

Spec Sheet
Safety Data Sheet