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639684 - ESAB Size 4 Welding Nozzle for W-Series Torches

Packaging: pack of 1
$98.53/EA $61.15/pack of 1 only $61.15/EASave 38%

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OVERVIEW

Precision Oxy-Acetylene Welding Nozzle

The ESAB #4A Welding Tip (SKU: 639684) is a high-performance consumable designed for professional oxy-fuel welding and brazing operations. Engineered to fit industry-standard heavy-duty torch handles such as the W-250, W-300, and W-400 series, this nozzle ensures seamless compatibility and reliable performance in industrial environments. The tip is manufactured from high-grade copper alloy, which provides excellent thermal conductivity, reducing the risk of overheating and extending the lifespan of the consumable.

This Size #4 nozzle features a swaged design with a highly polished interior bore. This construction minimizes gas turbulence, resulting in a long, stable, and focused flame cone essential for high-quality welds. It is specifically calibrated for oxy-acetylene gas mixtures, offering the precise heat control needed for welding mild steel plates, pipes, and structural components. The tip's geometry is optimized to resist flashback, enhancing operator safety during prolonged use.

Ideally suited for maintenance, repair, and fabrication shops, this nozzle allows for the welding of material thicknesses typically ranging from 1/8 inch to 3/16 inch (approx. 3.2mm to 4.8mm), depending on operator technique and joint configuration. Its robust construction withstands the rigors of daily industrial use, making it a cost-effective solution for maintaining the efficiency of your oxy-fuel equipment.

Additional Information
Brand:ESAB
Product Type:Welding Nozzle, Welding Tip
Tip Size:4
Gas Type:Oxy-Acetylene
Compatible Handles:W-250, W-300, W-400
Material:Copper Alloy
Process:Oxy-Fuel Welding, Brazing
Series:W-1 Style
Packaging Description:pack of 1

INCLUDED

  • (1) #4A Welding Tip / Nozzle

APPLICATIONS

  • Oxy-acetylene welding of mild steel (approx. 1/8" to 3/16")
  • Brazing and braze-welding applications
  • Heating localized areas for bending or straightening
  • General fabrication and maintenance repair
  • Automotive exhaust and frame repair

FAQ

This tip is designed to fit heavy-duty handles such as the W-250, W-300, and W-400 series (often associated with ESAB, Purox, or Oxweld styles).

This nozzle is designed for use with Oxy-Acetylene gas.

A Size #4 tip is generally suitable for welding steel thicknesses between 1/8 inch and 3/16 inch, depending on your travel speed and joint type.

No, this is a single-flame welding and brazing nozzle. It does not have the oxygen jet required for cutting.

Use a standard tip cleaner set. Select the wire file that fits snugly into the orifice without forcing it, and move it in and out to remove carbon buildup.

This is the tip/nozzle only. Depending on your specific torch handle model, you may need a separate mixer assembly if it is not integral to the handle or the tip coupling.

Yes, it can be used for localized heating on smaller parts, but for large-area heating, a multi-flame heating head (rosebud) is more efficient.

It is constructed from a high-quality copper alloy for durability and heat dissipation.