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AW203 - Smith AW203 Size 3 Acetylene Welding Tip for Airline Torches

Packaging: 1 per ea
$115.94/ea $75.38/1 per ea only $75.38/eaSave 35%

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OVERVIEW

Smith AW203 Acetylene Welding Tip Overview

The Smith AW203 Acetylene Welding Tip is a precision-engineered consumable designed for professional welders and fabricators who demand reliability and control. Part of the renowned Smith Equipment Airline Series, this Size 3 tip is specifically manufactured to fit AW1A and AW10A torch handles. It is an essential component for oxy-acetylene setups requiring fine control and durability. The tip is engineered to produce a stable, concentrated flame, which is critical for maintaining puddle control and achieving high-quality welds without the frustration of "puddle chasing."

One of the defining characteristics of the AW203 is its heavy-wall copper construction. Unlike thinner, standard-duty tips, the heavy-wall design is built to withstand significant reflected heat, which is common in tight welding corners or prolonged heating applications. This superior thermal mass allows the tip to dissipate heat more rapidly, ensuring cooler operation and significantly extending the service life of the nozzle. For industrial environments where equipment longevity translates directly to cost savings, the robust build of the Smith AW203 is a major advantage.

In terms of capability, the AW203 is versatile enough for both welding and brazing tasks. It is rated to weld steel up to 5/64 inch (2 mm) thick, making it suitable for sheet metal work, automotive body repairs, and light fabrication. Furthermore, it excels in brazing applications, specifically for copper piping ranging from 3/8 inch to 5/8 inch O.D. This makes it a valuable tool for HVAC technicians and plumbers who rely on Smith Equipment for their pipe joining needs. The tip also features a long straight-away design, a thoughtful engineering choice that permits the tip to be refaced if the end becomes damaged or worn, further maximizing the investment in this high-quality consumable.

Whether used for maintenance, repair, or production, the Smith AW203 delivers consistent performance. Its compatibility with the widely used Airline series handles ensures it integrates seamlessly into existing Smith oxy-fuel kits. By choosing genuine Smith consumables, operators ensure safety, flame consistency, and the durability required for professional-grade gas welding.

Additional Information
Fuel Gas:Acetylene
Item:Weld Tip
Weld Cap or btu/hr:2.0mm
Fits Which Handle?:AW10A, AW1A, Smith Airline Series Handles
Series:Airline Series, AW Series
Tip Size:Size 3
Material:Heavy-Wall Copper
----- new values below ----
Series:AW Series, Airline Series
Tip Size:Size 3
Material:Heavy-Wall Copper
Welding Capacity:5/64 inch
Brazing Capacity:3/8 to 5/8 inch O.D.
fuel-gas:Acetylene
item:Weld Tip
weld-cap-or-btu-hr:2.0mm
fits-which-handle:Smith Airline Series Handles, AW1A, AW10A
brand:Smith Equipment

INCLUDED

  • One (1) Smith AW203 Acetylene Welding Tip

APPLICATIONS

  • Oxy-Acetylene Welding of mild steel
  • Brazing copper pipes (3/8" to 5/8" O.D.)
  • HVAC and Plumbing installations
  • Automotive body repair
  • Light metal fabrication
  • General purpose heating
  • Maintenance and Repair Operations (MRO)

FAQ

The AW203 is designed for use with Acetylene gas only.

This tip fits Smith Equipment Airline Series torch handles, specifically models AW1A and AW10A.

The AW203 Size 3 tip can weld metal up to 5/64 inch (2 mm) thick.

Yes, it is suitable for brazing copper pipe with an outer diameter of 3/8 inch to 5/8 inch.

Heavy-wall copper dissipates heat better than thin-wall designs, resisting damage from reflected heat and allowing for cooler operation.

Yes, the long straight-away design permits the tip to be refaced if it suffers from excessive wear or abuse.

The AW203 belongs to the Smith AW Series (Airline Series) of welding nozzles.

No, this product is the welding tip only. The torch handle must be purchased separately.