0330-0059 - Victor 1-1-108 Size 1 Acetylene Boiler Tube Cutting Tip

Specialized Victor 1-1-108 Acetylene Cutting Tip for Boiler Applications

The Victor 0330-0059 1-1-108 Cutting Tip is a highly specialized consumable designed explicitly for the demanding requirements of boiler tube maintenance and repair. As part of the renowned Victor 1-108 series, this tip is engineered to facilitate cutting operations in restricted spaces, particularly where boiler tubes must be severed close to the bulkhead or header. The geometry of the tip is optimized to allow the operator to achieve clean, precise cuts on cylindrical tubing without damaging adjacent structures, a critical factor in boiler retubing projects.

This Size 1 tip offers a cutting capacity of approximately 3/4 inch (19 mm), making it ideal for standard wall-thickness boiler tubes found in industrial and marine environments. It utilizes Acetylene as the fuel gas, leveraging the high flame temperature and concentrated heat output of oxy-acetylene to pierce and cut steel rapidly. The one-piece construction is machined from high-grade tellurium copper, a material chosen for its superior thermal conductivity and resistance to heat deformation. This ensures that the tip maintains its dimensional integrity even during prolonged cutting cycles in high-heat environments.

Compatibility is a key feature of the 0330-0059. It is designed to fit standard Victor 300 Series cutting attachments and straight torches. This includes popular models such as the CA 2460 cutting attachment and ST 2600 straight torches. The seating surface is precision-lapped to ensure a gas-tight seal, preventing leaks that could lead to dangerous flashbacks or performance inconsistencies. The preheat orifices are drilled to exact tolerances to provide a uniform preheat flame, ensuring rapid ignition of the steel and a stable cutting stream. For industrial MRO professionals focused on boiler plant maintenance, this tip represents the industry standard for reliability and performance.

Proper maintenance of the tip involves regular cleaning with standard tip cleaners to ensure the oxygen and fuel gas passages remain unobstructed. Given the dirty nature of boiler work, where rust and scale are prevalent, the durability of the Victor one-piece design is a significant asset, reducing the frequency of replacement compared to inferior alternatives.