230535 - Miller Blue Flame Welding Cap Size 7 - 100% Cotton

Professional Head Protection for Welders

The Miller 230535 Welding Cap in the Blue Flame design (Size 7) is an essential piece of personal protective equipment (PPE) designed to enhance the safety and comfort of professional welders. In industrial environments, protection extends beyond just the welding helmet; the scalp and ears are vulnerable to stray sparks, spatter, and UV radiation. This welding cap provides that critical secondary layer of defense, covering the head with durable material that resists minor thermal hazards associated with welding and fabrication processes.

Constructed from 100% cotton, this cap is specifically chosen for its natural flame-resistant properties compared to synthetic materials, which can melt and cause severe burns when exposed to high heat or sparks. The cotton fabric also offers superior breathability, allowing heat to escape from the head during long shifts in hot shop environments. Furthermore, the material serves as an effective sweatband, absorbing perspiration before it can run down the forehead and obscure vision or compromise the seal of safety glasses.

The design features a soft bill which is crucial for compatibility with welding helmets. Unlike rigid baseball caps, the soft bill of the Miller 230535 can be worn forwards or backwards without interfering with the helmet's suspension system or the auto-darkening filter assembly. The high crown design ensures a deep, secure fit that stays in place during movement. Size 7 is a fitted size, corresponding approximately to a head circumference of 22 inches, ensuring a tailored fit that does not require constant adjustment. For MRO managers and safety coordinators, providing high-quality, branded PPE like Miller welding caps can improve worker compliance and comfort.

Key Industrial Benefits

• Material Safety: 100% cotton prevents melting hazards common with synthetic blends.
• Helmet Compatibility: Low-profile seams and soft bill ensure a seamless fit under standard welding hoods.
• Hygiene & Comfort: Absorbs sweat and provides a washable barrier between the user and the helmet suspension.