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4381A - Bernard Style 0.035" Step Tapered Contact Tip (10-Pack)

Packaging: 10 in a pack
$12.41/ea $84.00/10 in a pack only $8.40/eaSave 32%

In stock

OVERVIEW

Optimized Electrical Transfer for MIG Applications

The GEN4381A Contact Tip is a precision-engineered consumable designed to meet the rigorous demands of industrial MIG welding. Manufactured to compatible specifications for Bernard-style MIG guns, this contact tip features a 0.035-inch (0.9mm) bore, making it an essential component for fabrication shops utilizing standard solid wires. The contact tip serves as the final point of electrical transfer in the welding circuit, and its material composition—a high-grade copper alloy—ensures minimal resistance and maximum current density at the arc.

A defining feature of this model is its "Step Tapered" geometry. Unlike standard cylindrical tips, the step tapered design reduces the outer diameter at the front end of the tip. This profile is specifically engineered to work in conjunction with tapered gas nozzles, allowing the welder to extend the electrode into restricted spaces such as narrow V-grooves, pipe roots, or tight corners without the nozzle assembly obstructing the view or grounding out against the workpiece. The reduction in mass at the tip's extremity also aids in localized heat dissipation, potentially extending the service life of the consumable under normal duty cycles.

Reliability in wire feeding is paramount for defect-free welds. These tips are machined with tight tolerances to ensure concentricity, providing a smooth path for the welding wire. This reduces micro-arcing inside the tip, which is a common cause of premature wear and unstable arcs. Supplied in a pack of 10, these contact tips offer a cost-effective solution for maintaining production uptime and ensuring consistent weld quality across multiple stations.

Additional Information
Brand:Bernard Style
Item:Contact Tip
Wire Size:0.035"
Packaging Description:10 in a pack
Material:Copper Alloy
Tip Geometry:Step Tapered
Compatible Series:Bernard
Bore Diameter:0.035"

INCLUDED

  • 10 x Step Tapered Contact Tips (0.035" / 0.9mm)

APPLICATIONS

  • General steel fabrication
  • Automotive repair and manufacturing
  • Structural steel welding
  • Pipe welding (root passes)
  • Maintenance and repair operations (MRO)
  • Sheet metal work

FAQ

This contact tip is drilled for 0.035-inch (0.9mm) welding wire.

Step tapered refers to the outer shape of the tip, which narrows towards the end to allow better access into tight joints and improved visibility.

No, this is a high-quality generic replacement part compatible with Bernard-style MIG guns.

This product is sold as a package of 10 contact tips.

No, it is specifically designed to fit Bernard-style MIG guns that accept the 4381 series or compatible tapered tips.

Yes, as long as the flux-cored wire diameter is 0.035 inches, this tip will work, though heavy-duty flux-core often uses larger diameters.

It is made from a copper alloy designed for high electrical conductivity and heat resistance.

As tips wear, the hole becomes oval-shaped, leading to poor electrical contact, erratic arcs, and potential burn-back.