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7490 - Bernard Style 7490 .045 Elliptical Contact Tip

Packaging: 10 in a pack
$2.68/ea $19.00/10 in a pack only $1.90/eaSave 29%

In stock

SKU: GEN7490 Categories: ,

OVERVIEW

Reliable Bernard Style 7490 Contact Tip for Industrial MIG Welding

In the demanding world of industrial fabrication, equipment downtime is the enemy of productivity. The Bernard Style 7490 Contact Tip is engineered to keep your production lines moving and your arcs burning smoothly. Designed as a direct replacement for the standard Bernard 7400 series, this contact tip is built to accommodate .045-inch (1.2mm) welding wire, a staple size for structural steel, heavy equipment repair, and general manufacturing. Whether you are operating a busy job shop or a large-scale production facility, having a reliable supply of high-quality consumables is essential for maintaining consistent weld quality.

This contact tip features the distinct Elliptical design that has made the series a favorite among professionals. Unlike traditional threaded tips that can seize up due to spatter and heat expansion, the 7490 utilizes a threadless, drop-in geometry. This allows for rapid changeovers without the need for pliers or wrenches, reducing frustration and saving valuable time during shift changes or maintenance intervals. It is fully compatible with 4335 and 4435 gas diffusers, ensuring a secure fit within your existing MIG gun setup.

Durability is key when choosing generic replacements, and this product delivers. Manufactured from high-grade copper alloy, it offers excellent electrical conductivity and heat resistance. The unique shape also allows the operator to rotate the tip 90 degrees when the bore becomes worn (keyholing), providing a fresh contact surface and effectively extending the lifespan of the part. Compatible with a wide range of guns including Q-Guns, S-Guns, and EZ Feed systems, this contact tip is a versatile addition to your welding inventory.

  • Cost-Effective: High-quality generic alternative to OEM parts.
  • Versatile Fit: Works seamlessly with standard Bernard Elliptical setups.
  • Optimized for .045 Wire: Precision drilled for consistent wire feeding.
  • Industrial Grade: Rated for amperages ranging from 150A to 600A.
Additional Information
Packaging Description:10 in a pack
Item:Contact Tip
Brand:Bernard Style
Wire Size:0.045
Front End:Bernard
Fits Which Model:EZ Feed, Q-Guns, S-Guns
Series:7400 Elliptical Series
Tip Style:Elliptical, Threadless
Material:Copper
Amperage Rating:150 - 600A
----- new values below ----
Series:7400 Elliptical Series
Compatible Diffusers:4335, 4435
Tip Style:Elliptical, Threadless
Material:Copper
Amperage Rating:150 - 600A
Brand:Bernard Style
Item:Contact Tip
Wire Size:0.045
Front End:Bernard
Fits Which Model:Q-Guns, S-Guns, EZ Feed

INCLUDED

  • 1 x 7490 Bernard Style Elliptical Contact Tip (.045")

APPLICATIONS

  • Structural Steel Fabrication
  • Heavy Equipment Manufacturing
  • Automotive Repair and Fabrication
  • Shipbuilding and Marine Repair
  • General Industrial MIG Welding

FAQ

The 7490 contact tip is designed for use with .045" (1.2mm) welding wire.

No, the 7490 features a threadless, elliptical design that drops into the gas diffuser.

This tip is compatible with Bernard style gas diffusers, specifically part numbers 4335 and 4435.

No, the 7490 is for the 7400 Elliptical series. Centerfire systems use T-series tips which have a different shape.

The elliptical shape allows the tip to be rotated 90 degrees to provide a fresh wear surface, extending the life of the consumable.

It is compatible with Bernard Q-Guns, S-Guns, and EZ Feed guns that are equipped with the Elliptical front-end parts.

The tip is made from a high-quality copper alloy designed for optimal electrical conductivity and heat resistance.

Remove the nozzle, slide the old tip out of the diffuser, insert the new 7490 tip, and reinstall the nozzle to lock it in place.