Skip to Main Content
Canadian
Canadian owned and operated

209027 - Miller .045" FasTip Tapered Contact Tips (25-Pack)

Packaging: 25 in a pack
$5.84/ea $103.50/25 in a pack only $4.14/eaSave 29%

In stock

SKU: MIL209027 Categories: ,

OVERVIEW

Genuine Miller FasTip Performance

The Miller 209027 .045" Tapered FasTip Contact Tips are engineered to deliver superior electrical conductivity and arc stability for professional MIG welding operations. Designed specifically for use with Miller Roughneck Series MIG guns, these contact tips feature the innovative FasTip interface, which eliminates the need for threads. This design allows for rapid tip changes, reducing downtime and increasing productivity on the shop floor. Each pack contains 25 genuine OEM contact tips, ensuring you have a reliable supply for high-volume fabrication tasks.

Precision-machined to strict tolerances, these tips accommodate .045-inch (0.9 mm) welding wire. The tapered geometry is not merely aesthetic; it serves a critical functional purpose. By narrowing at the nozzle end, the tip allows for improved visibility of the weld puddle and better access to tight corners or complex joints. Furthermore, the tapered shape assists in directing shielding gas flow more effectively around the wire, which is crucial for maintaining weld quality and preventing porosity, especially in sensitive applications.

Manufactured from high-grade copper alloy, Miller FasTip contact tips resist heat buildup and wear, extending the lifespan of the consumable even under heavy duty cycles. Whether you are welding mild steel, stainless steel, or aluminum, using genuine Miller consumables ensures that your equipment operates at peak performance. The 209027 tips are a staple for any welder using Roughneck guns, providing the consistency required for code-quality welds.

Additional Information
Packaging Description:25 in a pack, pack of 25
Wire Size:0.045
Wire Type:Aluminum
Tip Shape:Tapered
Connection Type:FasTip (Twist Lock)
Material:Copper
----- new values below ----
Tip Shape:Tapered
Connection Type:FasTip (Twist Lock)
Compatible Gun Series:Roughneck
Material:Copper
Brand:Miller OEM
Item:Contact Tip
Wire Size:0.045
Packaging Description:pack of 25
Wire Type:Aluminum

INCLUDED

  • 25 x Miller .045" Tapered FasTip Contact Tips

APPLICATIONS

  • MIG Welding (GMAW)
  • Aluminum Welding Fabrication
  • Automotive Repair
  • General Fabrication
  • Shipbuilding
  • Structural Steel Welding

FAQ

These tips are designed for Miller Roughneck Series MIG guns equipped with the FasTip system.

This tip is sized for .045 inch (0.9 mm) welding wire.

The Miller 209027 comes in a package of 25 contact tips.

Tapered tips provide better visibility of the weld puddle and improve access to tight joints compared to standard tips.

Yes, the tapered design is often recommended for aluminum applications to enhance gas coverage.

FasTip tips use a quick-lock mechanism; simply insert and twist to lock, no threads are involved.

Yes, as long as the wire diameter is .045" and the gun setup is correct.