094-260 - Miller Style 094260 4-Inch Contact Tip for .047 Wire (5-Pack)

Precision Replacement Contact Tips for Miller Systems

Optimize your MIG welding setup with this high-quality generic replacement for the Miller 094260 contact tip. Designed specifically for welders requiring an extended reach and precise wire guidance, these contact tips are engineered to meet the rigorous demands of industrial fabrication. Each tip measures 4.000 inches in length, making them suitable for specialized torch configurations and adapters, including the Miller 058678 and 112704 models.

The bore of these contact tips is sized at 0.047 inches, which is the standard specification for running 3/64" welding wire. This sizing is particularly critical in aluminum welding applications where wire expansion and feedability are constant concerns. The slightly oversized bore relative to the nominal wire diameter ensures that the soft aluminum wire feeds smoothly without snagging or shaving, reducing the risk of burnback and bird-nesting in the drive rolls.

Constructed from high-grade copper alloy, these tips provide excellent thermal and electrical conductivity. Efficient heat transfer helps keep the tip cooler during long weld cycles, prolonging the life of the consumable and maintaining a stable arc. Consistent electrical contact is maintained throughout the length of the tube, ensuring that current transfer to the wire is uniform, which results in cleaner welds with less spatter.

This product is supplied as a package of 5 contact tips, providing a convenient supply for busy workshops. Whether you are using a Spoolmatic gun or another compatible Miller wire feeding system, these replacement tips offer a reliable and cost-effective solution for maintaining your equipment's performance. Regular replacement of contact tips is essential for quality control, and these precision-made alternatives ensure you don't have to compromise on quality for price.