9SM16493 - Replacement MIG Gun Handle for Lincoln Power MIG 255 / Ranger

Industrial Grade Replacement Control Handle

The 9SM16493 Control Handle is a specialized replacement component designed for use with Lincoln Electric welding systems, specifically the Power MIG 255 and compatible Ranger series configurations utilizing Magnum-style guns. In industrial maintenance and repair operations (MRO), the integrity of the welding gun handle is critical for both operator safety and precise control of the weld puddle. This unit serves as the primary interface between the welder and the equipment, housing the trigger mechanism and protecting the power cable connection.

Manufactured from high-density, heat-resistant polymer, this handle shell is engineered to resist cracking, impact damage, and thermal deformation common in heavy-duty welding environments. The two-piece design allows for straightforward maintenance of internal components, such as the trigger switch or cable liner, without requiring a complete gun replacement. It features internal ribbing and mounting points that align perfectly with OEM specifications, ensuring a tight seal that prevents dust and metal particulate from entering the switch housing.

This assembly includes the necessary mounting hardware to secure the two halves together. It is an essential spare part for fabrication shops and field service trucks maintaining Lincoln Electric equipment. By replacing a damaged handle promptly, users prevent potential electrical hazards and maintain the ergonomic balance of the torch, ultimately contributing to consistent weld quality and reduced operator fatigue.