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KP2745-116A - Lincoln Magnum PRO 550A Aluminum Contact Tip 1/16 (10-Pack)

Packaging: 10 Per Ea
$6.42/EA $44.10/10 Per Ea only $4.41/EASave 31%

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SKU: KP2745-116A Categories: ,

OVERVIEW

High-Performance Aluminum Welding with Magnum PRO

The Lincoln Electric KP2745-116A Magnum® PRO Contact Tip is a premium consumable engineered specifically for the unique demands of high-amperage aluminum MIG welding. Unlike standard steel-focused tips, this 550A-rated component features a specialized internal geometry designed to accommodate the rapid thermal expansion of aluminum wire. By providing a slightly larger bore tolerance, it effectively prevents the wire seizing and burn-back issues that frequently plague aluminum fabrication, ensuring a smooth and consistent feeding experience even during extended arc-on times.

At the core of this contact tip is Lincoln Electric's proprietary Copper Plus® technology. This advanced alloy formulation offers significantly higher thermal conductivity and resistance to softening compared to standard copper tips. In high-heat industrial environments, this translates to a consumable lifespan that can be up to four times longer than conventional alternatives. The larger mass of the 550A design further aids in heat dissipation, keeping the tip cooler and maintaining electrical integrity throughout the weld. This durability is critical for automated or heavy-duty manual welding where frequent tip changes can severely impact productivity.

Integration with the Magnum® PRO platform ensures optimal electrical transfer. The tip utilizes a flattened thread profile that maximizes surface contact with the gas diffuser. This design not only improves conductivity—resulting in a more stable arc—but also enhances heat transfer away from the tip and into the gun neck. Additionally, the threads are engineered to resist fusing, allowing for easy removal and replacement even after being subjected to extreme thermal cycling. Supplied in a convenient 10-pack, the KP2745-116A is the professional's choice for reliable, high-quality aluminum welding.

Technical Specifications

  • Part Number: KP2745-116A
  • Wire Size: 1/16 in (1.6 mm)
  • Wire Type: Aluminum
  • Amperage Rating: 550A
  • Technology: Copper Plus® Alloy
  • Compatibility: Magnum® PRO MIG Guns
Additional Information
Packaging Description:10 PER EA
Amps:550
Wire Diameter:1.6 mm, 1/16 in
Tip Series:Copper Plus, Magnum PRO
Material:Copper Plus® Alloy
Process:MIG Welding
----- new values below ----
Wire Diameter:1/16 in, 1.6 mm
Compatible Wire Material:Aluminum
Tip Series:Magnum PRO, Copper Plus
Material:Copper Plus Alloy
Process:MIG Welding
Brand:Lincoln
Amps:550
Packaging Description:10 PER EA

INCLUDED

  • (10) Magnum® PRO Copper Plus® Contact Tips, 550A Aluminum, 1/16 in (1.6 mm)

APPLICATIONS

  • Industrial Aluminum Fabrication
  • Marine and Shipbuilding
  • Automotive and Trailer Manufacturing
  • Heavy Equipment Repair
  • Robotic Welding Cells

FAQ

Aluminum wire expands significantly more than steel when heated. The 'A' suffix in KP2745-116A indicates the tip has a slightly larger internal bore to accommodate this expansion and prevent the wire from seizing or burning back inside the tip.

Copper Plus® is a proprietary alloy from Lincoln Electric that withstands higher temperatures and resists softening better than standard copper. This results in a longer lifespan and fewer tip changes.

While it is physically possible, it is not recommended. The larger bore designed for aluminum may cause poor electrical contact (micro-arcing) with steel wire, leading to an unstable arc and premature tip wear.

These contact tips are designed for use with Lincoln Electric Magnum® PRO MIG guns, specifically those set up for high-amperage (550A) applications.

The KP2745-116A is sold as a package of 10 contact tips.

This contact tip is rated for up to 550 Amps, making it suitable for heavy-duty industrial welding.

No, this specific tip (KP2745-116A) is sized for 1/16 inch (1.6 mm) wire. You would need a different part number for 0.045 inch wire.