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KP2745-116AT-B100 - Lincoln Electric Magnum PRO Copper Plus Contact Tip 550A Tapered for Aluminum 1/16in (100-Pack)

Packaging: 100 Per Ea
$6.28/EA $433.00/100 Per Ea only $4.33/EASave 31%

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SKU: KP2745-116AT-B100 Categories: ,

OVERVIEW

High-Performance Consumables for Aluminum Fabrication

The Lincoln Electric KP2745-116AT-B100 is a bulk package of 100 premium contact tips designed for the rigorous demands of industrial aluminum MIG welding. Part of the Magnum® PRO line, these tips feature Lincoln's proprietary Copper Plus® technology. Unlike standard copper tips which can soften and deform under high thermal stress, Copper Plus® alloy retains its hardness and conductivity even at elevated temperatures. This resilience is critical when welding at amperages up to 550A, ensuring consistent arc transfer and reducing the frequency of tip changes.

Aluminum welding presents unique challenges, primarily due to the high thermal expansion rate of aluminum wire compared to steel. A standard contact tip often causes aluminum wire to bind or jam as it heats up within the tip bore. The KP2745-116AT is engineered with a specific internal geometry to accommodate this expansion, ensuring smooth wire feeding and preventing burn-back. The "Tapered" exterior design further enhances performance by allowing the welder better visibility of the weld puddle and improved access to tight joints, while also streamlining gas flow around the nozzle.

This 100-pack configuration (B100) is ideal for high-volume manufacturing environments where uptime is paramount. By utilizing consumables that last longer and are specifically tailored for the wire type, operators can maintain higher duty cycles and produce cleaner, more consistent welds. The tips also feature coarse threads that resist seizing, making replacement quick and easy even after long welding sessions.

Technical Specifications

These tips are rated for 550 amps and are sized for 1/16 inch (1.6 mm) wire. They are compatible with Magnum® PRO MIG guns, which are widely used in heavy fabrication, shipbuilding, and automotive industries. The integration of high-quality materials and application-specific design makes the KP2745-116AT an essential component for any serious aluminum welding operation.

Additional Information
Packaging Description:100 Per Ea
Amperage Rating:550A
Wire Diameter:1/16 in (1.6 mm)
Wire Compatibility:Aluminum
Material:Copper Plus® Alloy
Series:Magnum PRO
----- new values below ----
Amperage Rating:550A
Wire Diameter:1/16 in (1.6 mm)
Tip Geometry:Tapered
Wire Compatibility:Aluminum
Material:Copper Plus Alloy
Series:Magnum PRO
Brand:lincoln
Packaging Description:100-per-ea

INCLUDED

  • 100 x KP2745-116AT Contact Tips

APPLICATIONS

  • Industrial Aluminum Fabrication
  • Shipbuilding and Marine Repair
  • Automotive Manufacturing
  • Trailer and Tanker Production
  • Heavy Equipment Repair
  • Robotic Welding Cells

FAQ

These contact tips are designed for 1/16 inch (1.6 mm) welding wire.

They feature a slightly larger internal diameter to accommodate the thermal expansion of aluminum wire, preventing feeding issues and jamming.

These tips are rated for up to 550 Amps, making them suitable for heavy-duty industrial applications.

Copper Plus is a proprietary copper alloy from Lincoln Electric that resists heat and wear better than standard copper, extending the life of the contact tip.

No, they are specifically designed for Lincoln Electric Magnum® PRO MIG guns.

This is a bulk package containing 100 contact tips.

The tapered geometry reduces the tip's profile, allowing better visibility of the weld puddle and easier access to tight joints.

While physically possible, it is not recommended. The bore is oversized for aluminum expansion; using steel wire may result in poor electrical contact and an unstable arc.