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36885 - ESAB 0.035 Aluminum Contact Tip Notched Style (Pack of 5)

Packaging: pack of 5
$13.02/EA $42.60/pack of 5 only $8.52/EASave 35%

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OVERVIEW

Precision ESAB Consumables for Aluminum Applications

The ESAB 36885 Contact Tip is a specialized consumable component designed to meet the rigorous demands of industrial aluminum MIG welding. Engineered with a 0.035-inch (0.9mm) bore, this tip features a specific internal tolerance that accommodates the higher thermal expansion rate of aluminum wire compared to steel. Using standard steel tips for aluminum applications often leads to wire binding, erratic arc characteristics, and premature failure due to the wire expanding inside the tip as it heats up. This ESAB product mitigates those risks, ensuring consistent current transfer and smooth wire delivery.

Constructed from a high-grade copper alloy, the 36885 tip offers excellent thermal conductivity, which is critical for maintaining a stable arc and preventing the tip from overheating during long duty cycles. The "notched" design is a distinguishing feature that ensures compatibility with specific collet and diffuser assemblies found in legacy and modern ESAB, Linde, and L-Tec MIG guns. This design element prevents rotation and ensures a secure electrical connection within the torch head, minimizing voltage drop and maximizing weld quality.

Supplied in a pack of 5, these contact tips are an essential stock item for fabrication shops working with aluminum. Proper maintenance of the contact tip is vital for weld integrity; a worn or incorrect tip can cause micro-arcing, poor bead profile, and increased spatter. By choosing genuine ESAB consumables, operators ensure that their equipment performs to manufacturer specifications. These tips are suitable for a variety of industrial sectors, including automotive, marine, and aerospace fabrication, where precision aluminum welding is required.

Investing in application-specific consumables like the ESAB 36885 reduces downtime associated with wire feeding issues. The smooth internal finish minimizes friction, which is particularly important for soft aluminum wires that are prone to shaving or buckling (bird-nesting) if resistance is encountered in the liner or tip. This attention to detail in manufacturing results in a more reliable welding process and higher overall productivity.

Additional Information
Brand:ESAB
Item:Contact Tip
Wire Size:0.035"
Wire Type:Aluminum
Packaging Description:5 in a pack
Product Type:MIG Contact Tip
Material:Copper Alloy
Design:Notched
Application:Aluminum Welding
Compatible Brand/Model:ESAB MIG Guns, Linde MIG Guns, L-Tec MIG Guns

INCLUDED

  • 5 x ESAB 36885 Contact Tips (.035" Aluminum, Notched)

APPLICATIONS

  • Aluminum MIG welding fabrication
  • Automotive and marine repair
  • Industrial manufacturing using ESAB/Linde equipment
  • Aerospace component welding
  • General maintenance and repair (MRO)

FAQ

This contact tip is designed for 0.035-inch (0.9mm) welding wire.

While it is physically possible, this tip is optimized for aluminum. Aluminum tips typically have slightly larger internal clearances to account for thermal expansion. Using it on steel might result in a wandering arc due to the extra space.

The 'notched' design refers to the base of the tip, which features a specific geometry to lock into the gas diffuser or collet of compatible ESAB, Linde, or L-Tec MIG guns.

The ESAB 36885 is sold in a package of 5 contact tips.

Aluminum expands more than steel when heated. A tip designed for aluminum has a slightly larger bore to prevent the wire from seizing (burning back) inside the tip as it heats up.

Yes, the internal SKU ESB36885 corresponds to a genuine ESAB manufactured component.

This tip fits various ESAB, Linde, and L-Tec MIG guns that utilize the notched style contact tip system, such as the MT and ST series torches.