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632798 - ESAB 1/16 Inch Contact Tip (Pack of 5)

Packaging: pack of 5
$13.11/EA $46.10/pack of 5 only $9.22/EASave 30%

Usually ships within 3-5 business days

OVERVIEW

Technical Overview of ESAB 632798 Contact Tips

The ESAB 632798 Contact Tip is a critical consumable component designed for industrial MIG welding applications utilizing 1/16-inch (1.6mm) diameter wire. Manufactured to ESAB's rigorous Original Equipment Manufacturer (OEM) standards, these contact tips are engineered to provide superior electrical conductivity and thermal management within the welding circuit. The contact tip serves as the final point of electrical transfer to the electrode wire, making its dimensional accuracy and material composition vital for maintaining a stable arc and consistent weld bead profile.

Constructed from a high-grade copper alloy, this contact tip offers an optimal balance between hardness and conductivity. The alloy is formulated to resist the intense heat generated during high-amperage welding processes while minimizing the rate of keyholing—the ovalization of the tip bore that leads to poor electrical contact and wandering arcs. The bore is precision-drilled and honed to ensure smooth wire feeding, reducing friction that can cause bird-nesting at the drive rolls or erratic wire stick-out.

This specific SKU (632798) is compatible with a range of legacy and current ESAB MIG guns, including the ST-23, ST-16, and various models within the MT series (MT-200, MT-250, MT-300, MT-400). Proper maintenance of the contact tip is essential for quality control in automated and manual welding operations. As the bore wears, the electrical contact point shifts, altering the resistive heating of the wire (I²R heating) and potentially affecting penetration and fusion. Replacing the tip at regular intervals ensures that welding parameters remain within specification. This product is supplied in a pack of five, facilitating inventory management for high-volume fabrication environments.

Industrial procurement specialists should note that using genuine ESAB consumables guarantees thread compatibility and proper seating within the gas diffuser, preventing gas leakage and ensuring efficient shielding gas coverage. The 632798 tip is an essential stock item for facilities running heavy fabrication tasks with 1/16" flux-cored or solid wires.

Additional Information
Brand:ESAB
Item:Contact Tip
Wire Size:1/16"
Packaging Description:5 in a pack
Material:Copper Alloy
Compatible Brand:ESAB
Consumable Type:Contact Tip
Bore Diameter:0.062" (1.6mm)

INCLUDED

  • 5 x ESAB 1/16" (1.6mm) Contact Tips

APPLICATIONS

  • Heavy industrial fabrication
  • Structural steel welding
  • Shipbuilding and marine repair
  • Automotive manufacturing
  • General maintenance and repair (MRO)

FAQ

This contact tip is designed specifically for 1/16 inch (1.6mm) welding wire.

The package contains 5 individual contact tips.

Yes, this is a genuine ESAB part, ensuring original equipment specifications and quality.

It is generally compatible with ESAB ST-series (e.g., ST-23, ST-16) and MT-series (e.g., MT-200, MT-300, MT-400) MIG guns.

It is manufactured from a high-conductivity copper alloy designed for durability and thermal resistance.

Replace the tip when the bore becomes oval-shaped (keyholing), causing arc instability, or if the wire fuses to the tip (burn-back).

While the size may match 1/16" aluminum, specific aluminum tips often have slightly larger clearances for thermal expansion. Check your gun manual, but this is typically for steel/flux-core applications.

Yes, as long as the flux-cored wire diameter is 1/16", this tip is suitable for the application.