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0457625010 - ESAB M8 Contact Tip 1.6mm (1/16") for PSF Guns

Packaging: pack of 5
$34.97/EA $105.55/pack of 5 only $21.11/EASave 40%

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SKU: ESB0457625010 Categories: ,

OVERVIEW

High-Performance ESAB M8 Contact Tip

The ESAB 0457625010 is a premium-grade contact tip designed for industrial MIG welding applications requiring 1.6mm (1/16") wire. Manufactured to precise tolerances, this M8 threaded tip ensures optimal electrical contact between the power source and the welding wire, which is critical for maintaining a stable arc and achieving high-quality weld deposits.

Constructed from a durable copper alloy, this contact tip is engineered to withstand the high thermal stresses associated with heavy-duty welding. The material composition provides excellent thermal conductivity, helping to dissipate heat away from the bore and reducing the risk of wire burnback or keyholing. This specific tip is compatible with ESAB's renowned PSF series MIG guns, commonly used in structural steel, shipbuilding, and heavy equipment manufacturing.

Regular replacement of contact tips is essential for maintaining process consistency. As the bore wears, electrical transfer becomes erratic, leading to spatter and poor bead profile. By using genuine ESAB consumables, operators ensure that their equipment performs to factory specifications, minimizing downtime and maximizing productivity.

Technical Specifications

  • Thread Size: M8
  • Wire Diameter: 1.6mm (1/16")
  • Material: Copper Alloy
  • Compatibility: ESAB PSF Series Guns
Additional Information
Brand:ESAB
Item:Contact Tip
Packaging Description:1 Per Ea
Thread Size:M8
Wire Diameter:1.6mm, 1/16"
Material:Copper Alloy
Compatible Series:PSF Series
Process:MIG (GMAW)

INCLUDED

  • (1) Contact Tip M8 1.6mm (1/16")

APPLICATIONS

  • Heavy Structural Fabrication
  • Shipbuilding and Marine
  • Industrial Machinery Manufacturing
  • Pipeline Welding
  • General Maintenance and Repair

FAQ

This contact tip features a standard M8 thread.

It is designed for 1.6mm or 1/16 inch welding wire.

It is typically compatible with ESAB PSF series MIG guns (e.g., PSF 405, PSF 505) that utilize M8 consumables.

It is made from a high-quality copper alloy designed for optimal conductivity and heat resistance.

You should change the tip when the bore becomes oval-shaped (keyholed), if the wire sticks (burnback), or if the arc becomes unstable.

While it is sized for 1.6mm wire, aluminum often requires specific tips with slightly larger clearances due to thermal expansion. Check if a specific aluminum tip is available for your gun, though this may work for general use.

Yes, this is a genuine ESAB part, SKU 0457625010.

Yes, as long as the flux-cored wire diameter is 1.6mm (1/16"), this tip is suitable.