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0450559004 - ESAB 0.045 Inch (1.2mm) Twin MIG Contact Tip

Packaging: pack of 1
$962.48/EA $624.51/pack of 1 only $624.51/EASave 35%

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SKU: ESB0450559004 Categories: ,

OVERVIEW

Premium ESAB Contact Tip for Industrial MIG Welding

The ESAB 0450559004 Contact Tip Twin 1.2mm (.045) is a critical consumable designed to maintain the efficiency and quality of your MIG welding operations. In the world of industrial fabrication, the contact tip serves as the final point of electrical transfer between the welding gun and the wire. A high-quality tip like this ESAB model ensures that the current is transferred consistently, which is vital for maintaining a stable arc and achieving deep, uniform penetration.

Manufactured from high-grade copper alloy, this contact tip is engineered to withstand the intense heat and physical wear associated with continuous welding processes. The 1.2mm (0.045-inch) bore is precision-drilled to provide the optimal clearance for standard 0.045" welding wires. This precise tolerance minimizes wire wandering at the tip exit, ensuring that the arc is directed exactly where the operator intends. This level of accuracy is particularly important in automated or semi-automated environments where consistency is key to production throughput.

The "Twin" designation often refers to specific geometries or compatibility with ESAB's advanced wire feeding systems, designed to handle higher deposition rates or specific torch configurations. Using genuine ESAB consumables protects your equipment investment by ensuring perfect fitment and electrical compatibility. Inferior tips can lead to micro-arcing inside the bore, causing premature failure, wire jamming (burnback), and unstable arc characteristics that result in weld defects.

Whether you are welding mild steel, stainless steel, or aluminum, the condition of your contact tip directly influences the quality of the finished weld. Regular inspection and replacement of contact tips are standard maintenance procedures that prevent costly downtime. This ESAB tip offers excellent thermal conductivity, helping to dissipate heat quickly and prolonging the life of the consumable even under high-amperage conditions.

Additional Information
packaging-description:pack of 1
----- new values below ----
Material:Copper Alloy
Process:MIG Welding
Compatibility:ESAB Welding Systems
Brand:ESAB
Wire Diameter:0.045" (1.2mm)
Component Type:Contact Tip

INCLUDED

  • 1 x ESAB Contact Tip Twin 1.2mm (.045)

APPLICATIONS

  • Heavy industrial fabrication
  • Structural steel welding
  • Automotive manufacturing
  • Shipbuilding and repair
  • General MIG/MAG welding applications

FAQ

This contact tip is designed for 0.045-inch (1.2mm) welding wire.

It is made from a high-conductivity copper alloy designed for durability and heat resistance.

Replace the tip if the bore becomes oval (keyholing), if spatter blocks the opening, or if you experience erratic arc issues due to poor conductivity.

Yes, this is a genuine ESAB part, ensuring compatibility and performance with ESAB welding systems.

While the size matches, aluminum often requires specific tips with slightly larger clearances due to thermal expansion. Check your specific wire requirements.

It typically refers to the specific ESAB torch series or wire feed system compatibility, often used in high-performance or twin-wire applications.

Ensure all connections are tight, use the correct stick-out length, and ensure your duty cycle matches the gun's rating.

No, contact tips are specific to the thread pattern and diffuser of the MIG gun. This is designed for compatible ESAB torches.