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0457455008 - ESAB PSF Contact Tip M8 x 37mm for 1.2mm Wire (CuCrZr)

Packaging: 1 per ea
$3,354.72/ea $2,024.40/1 per ea only $2,024.40/eaSave 40%

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SKU: ESB0457455008 Categories: ,

OVERVIEW

Industrial Grade ESAB Contact Tube for PSF Series

The ESAB 0457455008 Contact Tube is a premium consumable component designed to meet the rigorous demands of industrial MIG/MAG welding. Engineered for compatibility with the widely utilized ESAB PSF series of welding guns (including PSF 305, 405, and 505), this contact tip ensures reliable current transfer and consistent wire feeding. The tube features a standard M8 thread and a total length of 37mm, making it a direct replacement for standard setups within the PSF ecosystem.

A defining characteristic of this contact tube is its material composition. Unlike standard electrolytic copper (E-Cu) tips, this component is manufactured from Copper Chrome Zirconium (CuCrZr). This alloy offers superior hardness and thermal stability, allowing the tip to withstand higher temperatures without softening or deforming. For industrial fabrication environments where high duty cycles and high amperage are the norm, CuCrZr tips significantly reduce the frequency of consumable replacements, thereby optimizing operational efficiency and reducing downtime.

The bore is precision-machined to accommodate 1.2mm (0.045") welding wire. A precise tolerance between the wire and the contact tip bore is critical for maintaining a stable electrical connection. Loose tolerances can lead to micro-arcing inside the tip, while overly tight tolerances can cause friction and feeding issues. ESAB's manufacturing standards ensure that the 0457455008 provides the optimal balance, facilitating smooth wire delivery and a stable arc characteristic essential for high-quality structural welds.

This product is an essential stock item for maintenance, repair, and operations (MRO) departments supporting heavy fabrication, automotive manufacturing, and structural steel sectors utilizing ESAB welding equipment. By choosing genuine ESAB consumables, operators ensure the longevity of their torch front-end parts and maintain the validity of equipment performance ratings.

Additional Information
Brand:ESAB
Packaging Description:1 Per Ea
Consumable Type:Contact Tip
Wire Diameter:1.2mm (0.045")
Thread Size:M8
Length:37 mm
Material:Copper Chromium Zirconium (CuCrZr)
Compatible Series:PSF Series

INCLUDED

  • 1 x ESAB M8 CuCrZr Contact Tube (1.2mm / 0.045")

APPLICATIONS

  • Heavy Industrial Fabrication
  • Structural Steel Welding
  • Automotive Manufacturing
  • Shipbuilding and Marine Repair
  • General Manufacturing using PSF Series Guns

FAQ

This contact tip is designed for ESAB PSF series MIG guns, including the PSF 305, PSF 405, PSF 505, and water-cooled variants like the PSF 410W and 510W.

This tube is bored for 1.2mm (0.045 inch) welding wire.

It features an M8 thread and has an overall length of 37mm.

CuCrZr (Copper Chrome Zirconium) is harder and has higher thermal resistance than standard E-Cu copper, meaning it withstands heat better and lasts longer before wearing out.

While the size may match 1.2mm aluminum, aluminum typically requires tips with slightly larger bore tolerances to prevent expansion jams. This tip is primarily designed for steel and stainless steel wires.

Replace the tip if the bore becomes oval-shaped (keyholing), if the wire frequently burns back to the tip, or if you experience erratic arc starts due to poor electrical contact.

Yes, this is a genuine ESAB part, ensuring perfect fitment and material quality for your ESAB equipment.

Yes, as long as the flux-cored wire diameter is 1.2mm (0.045"), this contact tip is suitable.