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0468500001 - ESAB M6 CuCrZr Contact Tip 0.6mm x 27mm (10-Pack)

Packaging: pack of 10
$5.15/EA $35.40/pack of 10 only $3.54/EASave 31%

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SKU: ESB0468500001 Categories: ,

OVERVIEW

High-Performance ESAB CuCrZr Contact Tips

The ESAB 0468500001 Contact Tip is a premium welding consumable designed for professionals who demand reliability and longevity in their MIG welding operations. Engineered from Copper-Chromium-Zirconium (CuCrZr), this contact tip offers superior physical properties compared to standard electrolytic copper (E-Cu) tips. The addition of chromium and zirconium creates an alloy that maintains its hardness and conductivity even under the extreme thermal stress of the welding arc. This resistance to annealing ensures that the bore diameter remains consistent over longer periods, reducing the frequency of tip changes and minimizing downtime in industrial environments.

This specific model features an M6 thread and a total length of 27mm, a common configuration for many ESAB PSF series torches and compatible European-style MIG guns. The tip is precision-drilled to accommodate 0.6mm (0.023-inch) welding wire, making it an excellent choice for thin-gauge sheet metal work, automotive body repairs, and fine detail fabrication. The precise bore tolerance ensures optimal electrical contact with the wire, which is critical for maintaining a stable arc and preventing micro-arcing inside the tip—a common cause of premature failure and wire burnback.

Supplied in a pack of 10, these contact tips provide excellent value and ensure that operators have necessary spares on hand. For automated welding systems or high-duty cycle manual welding, the switch to CuCrZr represents a cost-effective upgrade. While the initial cost per tip may be slightly higher than standard copper, the extended lifespan and reduced maintenance interruptions yield a lower total cost of ownership. Trust ESAB's engineering to deliver consistent current transfer and superior weld quality with every arc ignition.

Technical Specifications

  • Material: Copper-Chromium-Zirconium (CuCrZr)
  • Thread Size: M6
  • Overall Length: 27mm
  • Wire Compatibility: 0.6mm (0.023")
  • Part Number: 0468500001
Additional Information
packaging-description:pack of 10
----- new values below ----
Material Composition:CuCrZr (Copper-Chromium-Zirconium)
Wire Diameter:0.6mm (0.023")
Thread Size:M6
Length:27mm
Product Type:Contact Tip
Brand:ESAB
Packaging Description:pack of 10

INCLUDED

  • 10 x ESAB CuCrZr Contact Tips (0.6mm / M6 x 27mm)

APPLICATIONS

  • Automotive body repair and restoration
  • Thin sheet metal fabrication
  • HVAC ductwork welding
  • Light manufacturing and assembly
  • Robotic and automated welding cells

FAQ

E-Cu (Electrolytic Copper) is standard copper, which conducts well but softens at high temperatures. CuCrZr (Copper-Chromium-Zirconium) is an alloy that retains its hardness at much higher temperatures, resisting wear and keyholing for a longer service life.

This contact tip is designed specifically for 0.6mm (0.023-inch) welding wire.

The tip features a standard M6 thread and has an overall length of 27mm.

It fits MIG guns that accept M6 threaded tips with a 27mm length. This is a common size for many ESAB PSF torches and some Binzel-style torches, but you should always check your torch's manual or measure your existing tip to confirm.

This product is sold as a pack of 10 contact tips.

Replace the tip when the exit hole becomes oval-shaped (keyholed), if the wire frequently burns back and fuses to the tip, or if you experience erratic arc starts and unstable current transfer.

While the material is suitable, 0.6mm aluminum wire is extremely difficult to feed and rarely used. Aluminum usually requires slightly oversized tips to accommodate thermal expansion. This tip is best suited for steel, stainless steel, or silicon bronze wire.

Yes, this is a genuine ESAB consumable, part number 0468500001.