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0459990054 - ESAB 1.2mm Replacement Drive Roll

Packaging: pack of 1
$247.40/EA $152.29/pack of 1 only $152.29/EASave 38%

Usually ships within 3-5 business days

SKU: ESB0459990054 Categories: ,

OVERVIEW

Precision Wire Feeding for Industrial Applications

The ESAB 0459990054 Feed Roll is a critical component designed to maintain the efficiency and reliability of your MIG welding operations. Engineered specifically for 1.2mm welding wire, this feed roll ensures that filler metal is delivered to the weld pool at a consistent speed, which is paramount for achieving high-quality welds. In industrial environments where downtime equates to lost revenue, using genuine ESAB replacement parts guarantees that your equipment operates within factory specifications.

Wire feeding issues are among the most common causes of welder frustration and poor weld defects. A worn or incorrect feed roll can lead to wire slippage, irregular arc characteristics, and the dreaded "birdnesting" of wire at the feeder inlet. This 1.2mm feed roll features a precision-machined groove that grips the wire effectively without deforming it, allowing for smooth transit through the liner and contact tip. Whether you are working with solid steel wires or flux-cored varieties compatible with this groove type, this component provides the traction necessary for long-distance feeding.

Durability is a key feature of ESAB consumables. Manufactured from high-grade hardened steel, this drive roll is built to withstand the friction and mechanical stress of continuous welding. Regular inspection of your drive rolls is recommended; if you notice the grooves becoming shallow or the teeth losing their edge, it is time to swap in a fresh 0459990054 unit. By maintaining your wire feeder with high-quality components, you extend the life of your torch liners and contact tips as well.

Installation is straightforward, designed to fit seamlessly into compatible ESAB wire feed mechanisms. This part is an exact OEM replacement, ensuring perfect alignment with the wire guides and pressure rolls. For fabricators relying on 1.2mm wire for structural or heavy-duty applications, this feed roll is an indispensable spare part to keep on hand.

Additional Information
Brand:ESAB
Wire Diameter:1.2mm
Packaging Description:1 Per Ea
Component Type:Feed Roll
Compatible Wire Size:1.2mm (0.045")
Material:Steel

INCLUDED

  • 1 x ESAB Feed Roll (1.2mm Wire Diameter)

APPLICATIONS

  • MIG/MAG Welding
  • Industrial Fabrication
  • Structural Steel Welding
  • Heavy Equipment Repair
  • Automotive Manufacturing

FAQ

This feed roll is specifically designed for use with 1.2mm (approximately 0.045 inch) welding wire.

You should replace the feed roll if you experience wire slippage despite correct tension settings, or if you can visually see that the groove teeth or surface are worn down and smooth.

Yes, this is a genuine ESAB replacement part, ensuring perfect compatibility and performance with your ESAB equipment.

It depends on the groove shape. Typically, aluminum requires U-groove rolls. Please verify if this specific part number corresponds to a U-groove or V-groove in your machine's manual, though 1.2mm is a common size for both steel and aluminum.

No, this feed roll is designed for specific ESAB wire feed mechanisms. Please check your welder's manual or parts list to confirm compatibility with part number 0459990054.

Using the wrong size can deform the wire (if too small) or cause slipping (if too large), both of which lead to poor arc stability and weld defects.

Typically, feed rolls are sold as the roll only. You usually reuse the existing retention cap or screw from your wire feeder.

The groove will be too large to grip the 0.8mm wire effectively, resulting in severe slippage and an inability to feed the wire properly.