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0445850004 - ESAB V-Groove Drive Roll 1.0mm / 1.2mm for Solid Wire

Packaging: pack of 4
$33.85/EA $97.60/pack of 4 only $24.40/EASave 28%

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SKU: ESB0445850004 Categories: ,

OVERVIEW

Reliable Wire Feeding with ESAB V-Groove Rollers

Ensure your ESAB welding equipment operates at peak performance with the genuine ESAB Feed Roller V 1.0/1.2 (Part Number 0445850004). Designed specifically for professional fabrication environments, this feed roller is an essential component for maintaining a stable and consistent welding arc. The roller features a precision-machined V-groove geometry, which is the industry standard for feeding solid "hard" wires such as mild steel and stainless steel. Unlike knurled rollers that bite into the wire, the smooth V-groove provides excellent traction through surface contact friction without deforming the wire's cross-section or flaking off copper coating, which can clog liners.

This versatile drive roll is engineered with a dual-groove design, allowing welders to switch between 1.0mm (0.040") and 1.2mm (0.045") wire diameters simply by reversing the roller. This flexibility is ideal for shops that frequently change wire sizes for different material thicknesses, reducing the need to keep multiple single-size rollers in inventory. Manufactured from high-grade hardened steel, the ESAB 0445850004 is built to withstand the rigors of industrial use, resisting wear and maintaining its dimensional accuracy over long periods of operation.

Proper wire feeding is critical for achieving high-quality welds. A worn or incorrect drive roll can lead to wire slippage, erratic arc characteristics, and the frustrating "burn-back" phenomenon. By replacing your feed rollers regularly with genuine ESAB parts, you ensure that the wire is delivered to the contact tip smoothly and at a constant speed. This specific roller is compatible with a range of ESAB wire feeders and compact MIG machines. Whether you are fabricating structural steel or performing precision stainless work, trust Josef Gas to supply the correct OEM components to keep your production line moving efficiently.

Installation is straightforward and typically requires no special tools, allowing operators to swap rollers quickly during setup changes. Always verify your wire feeder model compatibility and ensure the pressure arm tension is set correctly for the wire size being used to maximize the life of both the roller and the welding liner.

Additional Information
packaging-description:pack of 4
----- new values below ----
Wire Type:Solid Wire, Mild Steel, Stainless Steel
Material:Hardened Steel
Packaging Description:1 Per Ea
Brand:ESAB
Product Type:Feed Roller, Drive Roll
Wire Diameter:1.0mm, 1.2mm, 0.040", 0.045"
Groove Type:V-Groove

INCLUDED

  • 1 x ESAB Feed Roller V 1.0/1.2 (0445850004)

APPLICATIONS

  • MIG/MAG Welding with Solid Wire
  • General Steel Fabrication
  • Automotive Manufacturing
  • Stainless Steel Welding
  • Heavy Equipment Repair

FAQ

This feed roller features a V-Groove design, which is specifically engineered for feeding solid wires, such as mild steel (ER70S-6) and stainless steel. It is not recommended for flux-cored wires.

No, for flux-cored or metal-cored wires, you should typically use a knurled (serrated) drive roll. The V-groove on this roller may not provide enough grip for soft flux-cored wires and requires too much pressure, which can crush the wire.

The roller is reversible. It has two distinct grooves machined into it. To switch sizes, simply remove the roller from the drive hub, flip it over so the desired groove aligns with the wire path, and reinstall it.

Yes, this is a genuine ESAB part, number 0445850004, ensuring perfect fit and compatibility with specified ESAB wire feeders.

Using a groove that is too large will result in slippage and erratic feeding. Using a groove that is too small can deform the wire, cause shaving of the copper coating, and lead to liner clogs or bird-nesting.

Feed rollers should be inspected regularly. If you notice the grooves are worn, losing their V-shape, or if you experience slipping despite correct tension settings, it is time to replace them. In high-production environments, this might be more frequent.

No, drive rolls are specific to the wire feeder model. Please check your welder's manual or parts list to confirm that part number 0445850004 is compatible with your specific machine.

Generally, aluminum wire requires U-groove rollers to prevent deformation of the soft aluminum. This V-groove roller is intended for harder steel wires.