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999742 - 0.023 Inch MIG Contact Tips (5-Pack)

Packaging: pack of 5
$8.06/EA $26.35/pack of 5 only $5.27/EASave 35%

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SKU: ESB999742 Categories: ,

OVERVIEW

Precision 0.023" Contact Tips for MIG Welding

The ESAB/Firepower 999742 Contact Tip pack is an essential consumable kit for professional fabricators and maintenance personnel utilizing MIG (GMAW) welding processes. Designed specifically for 0.023-inch (0.6mm) welding wire, these tips are engineered to deliver superior electrical conductivity and arc stability. The contact tip is the final transfer point of welding current to the electrode wire; therefore, the quality of the tip directly influences the consistency of the weld bead and the ease of operation. These tips are manufactured from high-grade copper alloy, ensuring durability and resistance to the intense heat generated during the welding arc.

This package contains five (5) individual contact tips, providing a cost-effective solution for inventory management and reducing the frequency of reordering. The 0.023-inch bore is precision-drilled to tight tolerances, ensuring that the wire feeds smoothly without excessive play that could lead to wandering arcs, or tightness that could cause bird-nesting at the drive rolls. These tips are compatible with standard MIG gun setups often found in light-industrial and automotive repair environments where thin gauge steel is the primary substrate.

Regular replacement of contact tips is a critical maintenance procedure in MIG welding. As the wire passes through the tip, mechanical wear and electrical erosion gradually enlarge the bore, leading to poor electrical contact and micro-arcing inside the tip. This degradation results in unstable voltage and erratic wire feeding. By maintaining a stock of fresh 999742 contact tips, operators can ensure their equipment operates at peak efficiency, producing high-quality welds with minimal spatter and downtime.

Technical Specifications

  • Wire Compatibility: 0.023 inch (0.6mm)
  • Material: Copper Alloy
  • Packaging: Bag of 5
  • Application: MIG / GMAW Welding
Additional Information
packaging-description:pack of 5
----- new values below ----
Wire Diameter:0.023"
Material:Copper
Process:MIG Welding
Pack Quantity:5
Packaging Description:pack of 5
Brand:Firepower
Item:Contact Tip

INCLUDED

  • 5 x 0.023" MIG Contact Tips

APPLICATIONS

  • Automotive body repair and restoration
  • Light gauge sheet metal fabrication
  • Exhaust system welding
  • HVAC ductwork assembly
  • General hobbyist and DIY metal projects

FAQ

These contact tips are designed specifically for 0.023-inch (0.6mm) welding wire.

This package contains 5 individual contact tips.

You should replace the tip if the bore becomes oval-shaped (keyholing), if spatter fuses to the tip blocking gas flow, or if you experience erratic arc issues and burnback.

No, 0.030" wire is too thick to fit through the bore of these 0.023" tips. You must match the tip size to your wire diameter.

They are manufactured from high-conductivity copper alloy to withstand heat and transfer current efficiently.

These are standard replacement tips compatible with many common MIG guns (often Tweco style) found on compact welders. Check your gun's manual for specific part number compatibility.

0.023" is the standard wire size for welding very thin metals, such as car body panels, to prevent burn-through. Using the correct tip ensures the wire feeds correctly for these delicate applications.

Yes, a fresh contact tip ensures consistent electrical contact with the wire, which is crucial for maintaining a stable, smooth welding arc.