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0455072001 - ESAB Steel Intermediate Wire Guide .062-5/64

Packaging: pack of 1
$34.57/EA $31.66/pack of 1 only $31.66/EASave 8%

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SKU: ESB0455072001 Categories: ,

OVERVIEW

Reliable Wire Feeding with ESAB Genuine Parts

The ESAB Intermediate Guide Steel .062-5/64 (Part Number: 0455072001) is a critical component for maintaining the efficiency and reliability of your industrial wire feeding system. Designed specifically for use with ESAB wire feeders, this intermediate guide is engineered to handle steel wires with diameters ranging from 0.062 inches (1/16") to 5/64 inches. In high-volume welding environments, the integrity of your wire delivery system is paramount. Even minor misalignments or wear in the guide path can lead to feeding issues, arc instability, and costly downtime.

Constructed from high-grade steel, this guide is built to withstand the abrasive nature of steel welding wires. Unlike generic replacements that may suffer from poor tolerances, this genuine ESAB part ensures a perfect fit within the drive roll assembly. It sits between the drive rolls, bridging the gap and ensuring the wire does not buckle or wander as it is pushed through the system. This is particularly important when pushing thicker wires, which require significant force and precise alignment to prevent "birdnesting" or tangling at the drive rolls.

At Josef Gas, we understand that having the right parts on hand is essential for your operations. Whether you are fabricating heavy structural steel or performing maintenance repairs, ensuring your wire feeder is equipped with the correct guides for your wire size is a simple yet effective way to guarantee weld quality. This guide is specifically color-coded or marked (where applicable) to identify its size range, making changeovers quick and error-free during setup.

Regular inspection of your wire feeder's guide tubes is recommended. Over time, the constant friction of the moving wire can create grooves or burrs inside the guide, which increases drag and can cause erratic feeding. Replacing worn guides with the ESAB 0455072001 restores the smooth, low-friction path required for consistent arc performance. Trust Josef Gas for all your ESAB consumables and replacement parts.

Additional Information
Packaging Description:1 Per Ea
Brand:ESAB
Wire Diameter Compatibility:0.062" (1/16"), 5/64"
Material:Steel
Component Type:Intermediate Guide
Application:Wire Feeding

INCLUDED

  • 1 x Intermediate Guide (Steel, .062-5/64)

APPLICATIONS

  • Heavy industrial fabrication using steel wire.
  • Structural steel welding.
  • Shipbuilding and heavy equipment manufacturing.
  • Maintenance and repair of ESAB wire feeders.

FAQ

The intermediate wire guide sits between the drive rolls (or sets of drive rolls) to support the wire and keep it aligned, preventing it from buckling or tangling as it travels through the feeder.

This guide is designed for wire diameters of 0.062 inches (1/16") and 5/64 inches.

No, this is a steel guide. For aluminum wire, you typically need a polymer, nylon, or Teflon guide to prevent shaving the soft aluminum wire and to minimize friction.

Inspect the guide whenever you change drive rolls. If you see signs of grooving, wear, or if the wire is snagging, it should be replaced immediately to ensure smooth feeding.

Yes, the SKU 0455072001 is a genuine ESAB replacement part, ensuring perfect fit and function with compatible ESAB equipment.

The guide material must match the wire type. Steel guides are durable for steel wire but can damage soft aluminum. Using the correct material prevents wear and feeding issues.

It fits specific ESAB wire feeder models designed for this style of guide. Please check your feeder's parts manual or contact us with your model number to confirm compatibility.

Using a guide that is too large can cause the wire to wander or birdnest. A guide that is too small will cause excessive friction and drag, potentially straining the feed motor.