Skip to Main Content

0558102449 - ESAB Aluminum Wire Outlet Guide 3/64-1/16

Packaging: pack of 1
$91.52/EA $59.84/pack of 1 only $59.84/EASave 35%

Usually ships within 3-5 business days

SKU: ESB0558102449 Categories: ,

OVERVIEW

Optimize Aluminum Wire Feeding with ESAB

The ESAB Outlet Guide 3/64-1/16 AL (0558102449) is a critical component for welders working with aluminum MIG wire. Aluminum wire is significantly softer than steel, making it prone to deformation, shaving, and "birdnesting" if not guided correctly through the feeder mechanism. This genuine ESAB outlet guide is precision-engineered to handle the specific properties of aluminum, ensuring a smooth transition from the drive rolls into the gun liner.

Designed to accommodate wire diameters ranging from 3/64 inch to 1/16 inch, this guide provides the exact tolerance needed to support the wire without causing drag. By maintaining proper alignment and reducing friction, it helps stabilize wire feed speeds, which is essential for achieving high-quality aluminum welds. Inconsistent feeding can lead to burn-backs and unstable arcs, issues that are effectively mitigated by using the correct guide tube.

Whether you are fabricating in a heavy industrial setting or performing precision repair work, using OEM parts like this outlet guide ensures your equipment operates at peak efficiency. It is compatible with specific ESAB wire feeding systems designed for aluminum applications. Regular inspection and replacement of wear parts like outlet guides are recommended to maintain the reliability of your welding operations.

Key Benefits

  • Material Specific: Tailored geometry for soft aluminum alloys.
  • Precision Fit: Supports 3/64" and 1/16" diameters perfectly.
  • Reduced Downtime: Minimizes feed jams and wire shaving issues.
Additional Information
packaging-description:pack of 1
----- new values below ----
Application:MIG Welding, Wire Feeding
Part Number:0558102449
Brand:ESAB
Wire Diameter:3/64 in, 1/16 in
Compatible Material:Aluminum
Product Type:Outlet Guide

INCLUDED

  • 1 x ESAB Outlet Guide (3/64-1/16 AL)

APPLICATIONS

  • Aluminum MIG Welding
  • Industrial Fabrication
  • Automotive Repair
  • Shipbuilding
  • Manufacturing

FAQ

This guide is designed for wire diameters between 3/64 inch and 1/16 inch.

This outlet guide is specifically designed for Aluminum (AL) wire.

The ESAB part number is 0558102449.

Aluminum is soft and flexible; a specific guide prevents it from buckling (birdnesting) or shaving during feeding.

It is installed at the outlet of the wire feeder drive roll assembly, guiding the wire into the gun.

Yes, this is an Original Equipment Manufacturer (OEM) part from ESAB.

No, this guide is optimized for solid aluminum wire. Flux-cored wire typically requires different guides and drive rolls.

Steel guides may scratch the soft aluminum wire or allow too much play, leading to feeding jams and poor weld quality.