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375980-001 - Thermal Arc .030/.035 V-Groove Drive Roll Kit

Packaging: pack of 1
$195.99/EA $125.27/pack of 1 only $125.27/EASave 36%

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SKU: TWE375980-001 Categories: ,

OVERVIEW

Precision Wire Feeding for Thermal Arc Systems

The ESAB / Thermal Arc 375980-001 Drive Roll Kit is an essential component for maintaining optimal arc stability and wire feed performance in the Fabricator series of multi-process welders. Designed specifically for the Fabricator 181i, 211i, and 252i systems, this drive roll features a dual-groove configuration that accommodates the two most prevalent solid wire diameters used in light-to-medium industrial fabrication: 0.030 inches (0.8 mm) and 0.035 inches (0.9 mm).

Engineered with a V-Groove geometry, this roll is strictly intended for use with hard wires, such as mild steel (ER70S-6) and stainless steel. The V-profile provides four points of contact on the wire surface, ensuring positive traction without crushing or deforming the wire cross-section. This is critical for maintaining consistent current transfer at the contact tip and preventing burn-back caused by micro-stoppages in the feed system. The roll is manufactured from hardened steel, offering superior resistance to the abrasive wear typically caused by copper-coated welding wires.

The reversible design allows the operator to switch between wire sizes simply by flipping the roll on the drive shaft, ensuring the correct groove aligns with the wire guide. This efficiency minimizes changeover time and reduces the inventory of spare parts required on the shop floor. Proper tensioning of this drive roll is paramount; the precision machining ensures that minimal pressure arm force is needed to feed the wire, thereby preserving the life of the wire feed motor and liner.

Technical Specifications

  • Part Number: 375980-001
  • Groove Type: Smooth V-Groove
  • Wire Compatibility: Solid Steel / Stainless Steel
  • Diameters: .030" (0.8mm) and .035" (0.9mm)
  • Machine Compatibility: Thermal Arc Fabricator Series
Additional Information
Wire Diameter:0.030", 0.035"
Groove Type:V-Groove
Compatible Brand:Thermal Arc, ESAB
Packaging Description:pack of 1
Application:Solid Wire, Mild Steel, Stainless Steel
Compatible Machines:Fabricator 181i, Fabricator 211i, Fabricator 252i
Roll Type:Reversible

INCLUDED

  • 1 x Reversible V-Groove Drive Roll (.030" / .035")
  • Installation Instructions

APPLICATIONS

  • General Fabrication with Solid Wire
  • Automotive Body Repair (.030" wire)
  • Structural Steel Welding (.035" wire)
  • Stainless Steel Fabrication
  • Maintenance and Repair Operations (MRO)

FAQ

This drive roll is designed for the Thermal Arc Fabricator series, including the Fabricator 181i, 211i, and 252i multi-process welders.

No. This is a V-Groove roll designed for solid wires. For flux-cored wire, you should use a knurled drive roll to ensure proper feeding without crushing the hollow wire.

No. Aluminum wire requires a U-Groove drive roll to prevent deformation and shaving of the soft aluminum wire. Using a V-Groove on aluminum can cause feeding issues.

The roll is reversible. Simply remove the retaining screw or knob, flip the roll over so the desired size marking is facing the correct direction (usually inward or outward depending on the specific feeder design), and reinstall.

It is manufactured from hardened steel to resist wear from the copper coating found on most solid MIG wires.

Typically, this part number refers to the lower drive roll (the one attached to the motor). The upper pressure assembly is usually a separate component or uses a flat bearing depending on the specific feeder model.

Check your tension settings. If the tension is too loose, the roll will spin without moving the wire. Also, ensure your liner is clean and your contact tip is not obstructed.

The internal bore is keyed to fit the specific drive shaft of the Thermal Arc Fabricator feed motors. It is not a universal fit for other brands.