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10261122 - Tweco 400A Fume Extraction MIG Gun, 15ft, Miller Style

Packaging: 1 per ea
$4,428.10/ea $2,807.33/1 per ea only $2,807.33/eaSave 37%

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SKU: TWE10261122 Categories: ,

OVERVIEW

Industrial Source Capture Solution

The Esab Tweco 415C Air-Cooled Fume Extraction MIG Gun (SKU: 10261122) represents a critical advancement in welding safety and industrial hygiene. Designed for heavy-duty fabrication environments, this 400-amp air-cooled gun integrates high-efficiency fume extraction directly into the handle and nozzle assembly. By capturing hazardous welding fumes right at the arc—before they can enter the welder's breathing zone or disperse into the facility—the 415C aids significantly in compliance with OSHA and other safety regulations regarding hexavalent chromium and manganese exposure.

Engineered with the legendary durability of the Tweco brand, this gun features a robust 15-foot cable assembly that houses the power cable, liner, and vacuum hose within a protective outer sheath. The connection is specifically terminated for Miller wire feeders and power sources, ensuring a seamless plug-and-play experience for shops already utilizing Miller equipment. The gun is rated for 400 amps at a 60% duty cycle when using CO2, making it suitable for structural steel, heavy equipment manufacturing, and general industrial fabrication.

Performance and Ergonomics

Despite the added functionality of the vacuum system, the Tweco 415C maintains a focus on operator comfort. The handle is designed to balance the weight of the vacuum hose, minimizing wrist strain during prolonged use. An adjustable slide valve on the handle allows the welder to regulate the suction airflow manually, preventing shielding gas disturbance while maintaining effective fume capture. The front-end consumables are standard Tweco parts, meaning maintenance teams can utilize existing inventory of tips, nozzles, and diffusers, reducing operational complexity and cost.

Key Technical Specifications

  • Amperage Rating: 400 Amps (CO2), 300 Amps (Mixed Gas)
  • Duty Cycle: 60%
  • Cooling: Air Cooled
  • Cable Length: 15 Feet
  • Backend Connection: Miller Style
  • Wire Capacity: Up to 1/16" (1.6mm)
Additional Information
packaging-description:1 per ea
----- new values below ----
Cable Length:15 ft
Connection Type:Miller
Cooling Method:Air Cooled
Gun Type:Fume Extraction
Process Type:MIG (GMAW), Flux Cored (FCAW)
Wire Diameter Capacity:0.035" - 1/16"
Amps:400
Brand:Tweco
Packaging Description:1 Per Ea

INCLUDED

  • 1 x Tweco 415C Air-Cooled Fume Extraction MIG Gun
  • 1 x 15 ft Cable Assembly with Miller Termination
  • 1 x Standard Contact Tip (installed)
  • 1 x Nozzle (installed)
  • 1 x Liner (installed)
  • 1 x Gun Handle with Vacuum Chamber

APPLICATIONS

  • Heavy Industrial Fabrication
  • Structural Steel Welding
  • Shipbuilding and Marine Repair
  • Tank and Vessel Manufacturing
  • Automotive Manufacturing
  • Training Centers and Welding Schools
  • Confined Space Welding (with proper ventilation)

FAQ

This specific model (TWE10261122) comes with a Miller-style backend connection, making it compatible with most Miller wire feeders.

Yes, the gun itself is the capture device. It must be connected to a high-vacuum fume extraction unit (sold separately) to generate the suction required to remove fumes.

It utilizes standard Tweco consumables, including 14-series contact tips, 24-series nozzles, and 54-series gas diffusers.

Yes, the handle features a slide valve that allows the operator to manually adjust the airflow volume to balance fume capture with shielding gas coverage.

The Tweco 415C is an air-cooled MIG gun rated for 400 amps at 60% duty cycle.

If properly adjusted, it will not. The vacuum is designed to capture the rising fume plume without disturbing the heavier shielding gas at the weld pool. The adjustable valve helps fine-tune this.

This model comes with a 15-foot cable assembly.

It is generally set up for standard wires but can accommodate up to 1/16" (1.6mm) wire with the correct liner and contact tip.