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0558007836 - ESAB U-Groove Drive Roll for 3/64 and 1/16 Aluminum Wire

Packaging: pack of 1
$54.26/EA $39.13/pack of 1 only $39.13/EASave 28%

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SKU: ESB0558007836 Categories: ,

OVERVIEW

Precision Feeding for Aluminum Welding

The ESAB 0558007836 U-Groove Drive Roll is an essential component for fabricators and welders working with aluminum. Unlike steel wires, aluminum is soft and prone to deformation if compressed too tightly. Standard V-groove rolls, designed for hard wires, can crush aluminum wire, leading to erratic feeding, shavings that clog the liner, and the dreaded "bird-nesting" at the feeder inlet. This specialized drive roll features a smooth U-shaped groove that cradles the wire, providing the necessary friction for feeding without compromising the wire's structural integrity.

Dual-Size Versatility

This drive roll is engineered with versatility in mind, featuring grooves for two of the most common aluminum wire diameters: 3/64 inch (1.2 mm) and 1/16 inch (1.6 mm). This allows operators to switch between wire sizes simply by reversing or adjusting the roll, maximizing the utility of their welding machine without needing to store multiple specific rolls for every job. It is a genuine ESAB part, manufactured to precise tolerances to ensure perfect alignment with the wire guide and liner system.

Optimized for ESAB Equipment

Designed for compatibility with ESAB's high-performance wire feeders and multi-process machines, such as the Rebel series, this drive roll ensures your equipment operates at peak efficiency. Consistent wire feeding is the foundation of a stable arc and a high-quality weld bead. By using the correct drive roll geometry, you minimize downtime caused by feed issues and ensure smooth, spatter-free aluminum welding results.

Key Benefits

  • Prevents Wire Damage: U-groove shape grips soft wire gently to prevent flattening.
  • Reduces Friction: Smooth surface finish minimizes drag and shaving generation.
  • High Durability: Hardened material resists wear even during extended production runs.
Additional Information
Packaging Description:pack of 1
Wire Diameter:1/16 in, 3/64 in
Groove Type:U-Groove
Application:Aluminum Wire
Compatible Brand:ESAB
Part Type:Drive Roll
Material Compatibility:Aluminum
----- new values below ----
Compatible Brand:ESAB
Part Type:Drive Roll
Material Compatibility:Aluminum

INCLUDED

  • 1 x U-Groove Drive Roll (3/64" & 1/16")

APPLICATIONS

  • Aluminum MIG Welding (GMAW)
  • Automotive Fabrication
  • Marine Repair and Boat Building
  • Sign Manufacturing
  • General Aluminum Fabrication

FAQ

A V-groove is designed for hard wires like solid steel, cutting into the wire slightly for grip. A U-groove is smooth and rounded to cradle soft wires like aluminum, providing grip without crushing or deforming the wire.

It is not recommended. While it might feed, the U-groove may not provide enough traction for hard steel wire, leading to slippage. You should use a V-groove roll for steel.

This drive roll is typically compatible with ESAB Rebel series machines (EMP 215ic, 235ic, 285ic) and other specific ESAB wire feeders. Always check your machine's manual for the specific part number.

No, it usually has two different grooves. You must install the roll so that the groove matching your wire diameter is aligned with the wire guide.

Bird-nesting often occurs if the drive roll tension is too high, the liner is clogged, or the wrong drive roll type is used. Ensure you are using this U-groove roll and a Teflon or polymer liner for aluminum.

No, this is a smooth U-groove roll. Knurled rolls are typically used for flux-cored wires which are hollow and require teeth to grip, but knurled rolls would ruin soft aluminum wire.

This specific roll supports 3/64 inch (1.2mm) and 1/16 inch (1.6mm) wire diameters.

Yes, when switching to aluminum, you should also switch to a polymer (Teflon) liner to reduce friction and prevent wire contamination.