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0904440881 - ESAB Precision Wire Straightener with Quick-Release Memory Setting

Packaging: 1 per ea
$1,934.88/ea $1,167.60/1 per ea only $1,167.60/eaSave 40%

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SKU: ESB0904440881 Categories: ,

OVERVIEW

Precision Wire Control for Industrial Welding

The ESAB Wire Straightener With Memory (0904440881) is a critical accessory for high-performance wire feeding systems. In demanding industrial environments, the condition of the welding wire as it enters the gun liner significantly impacts the quality of the weld. Wire that retains its spool cast or helix can cause feeding issues, premature liner wear, and wandering arcs. This precision straightener is designed to mechanically remove these imperfections, ensuring the wire feeds straight and true through the contact tip.

The 'Memory' Advantage

What sets this model apart is its innovative Memory function. Traditional straighteners often require tedious readjustment every time a spool is changed or the drive rolls are opened. The ESAB 0904440881 features a quick-release mechanism that allows the operator to disengage the straightening rolls to thread new wire and then re-engage them to the exact previous tension setting. This ensures repeatability, reduces setup time, and guarantees that the straightening pressure remains consistent from one spool to the next.

Enhanced Feeding and Arc Stability

By effectively straightening the wire before it enters the conduit, this device reduces friction and drag within the liner. This is particularly beneficial for softer wires like aluminum or flux-cored wires that are prone to feeding problems. For automated and robotic welding applications, a straight wire is essential for maintaining a consistent Tool Center Point (TCP), ensuring the arc is placed exactly where programmed. The robust construction of the ESAB straightener ensures long-term durability even in harsh welding environments.

Key Benefits

  • Consistent Performance: Maintains optimal wire condition for stable electrical contact.
  • Reduced Wear: Minimizes abrasion on liners and contact tips, extending consumable life.
  • Time Saving: Memory setting eliminates the need for recalibration during routine maintenance.
Additional Information
Packaging Description:1 Per Ea
Product Type:Wire Straightener
Features:Adjustable Tension, Memory Setting, Quick Release Mechanism
Application:Cast Removal, Helix Removal, Wire Feeding
----- new values below ----
Product Type:Wire Straightener
Features:Memory Setting, Quick Release Mechanism, Adjustable Tension
Application:Wire Feeding, Cast Removal, Helix Removal
Brand:ESAB
Packaging Description:1 Per Ea

INCLUDED

  • 1 x ESAB Wire Straightener with Memory Function
  • Mounting Hardware (if applicable)
  • Instruction Sheet

APPLICATIONS

  • Industrial MIG/MAG Welding
  • Automated and Robotic Welding Systems
  • Long Conduit Wire Feeding
  • Aluminum and Soft Wire Welding
  • Heavy Fabrication Shops

FAQ

A wire straightener removes the natural curvature (cast) and twist (helix) from welding wire as it comes off the spool. This ensures the wire feeds smoothly through the liner and exits the contact tip straight, improving arc stability and targeting.

The memory feature is a quick-release mechanism that allows you to open the straightener to thread wire without changing the tension knob settings. When you close it, it returns to the exact same pressure you set previously.

In robotic welding, the wire must hit the exact same spot every time (Tool Center Point). If the wire has a cast, it may wander as it exits the tip, causing the weld to be off-target. Straightening the wire ensures precision.

Yes, wire straighteners are often very beneficial for aluminum wire to reduce friction in the liner, though care must be taken not to over-tighten and deform the soft wire.

This part (0904440881) is designed for specific ESAB wire feeders. Please check your feeder's manual or parts list to confirm compatibility before purchasing.

Yes. By straightening the wire, you reduce the side-load pressure the wire exerts on the contact tip hole, which can help extend the life of the tip and improve electrical conductivity.

Yes, the straightener features adjustable knobs to set the correct amount of straightening pressure for different wire diameters and stiffness levels.

It typically mounts directly to the inlet side of the wire drive mechanism. Installation usually involves securing it with bolts or screws provided with the feeder or the accessory kit.

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