2075546 - ESAB 1-1/2" Flat Drive Roll for .052 Solid Wire

Genuine ESAB Replacement Feed Roll for Industrial MIG Systems

The ESAB 2075546 Feed Roll is a critical component for maintaining the efficiency and reliability of your wire feeding system. Designed with a 1-1/2 inch outer diameter, this roll is engineered to fit specific ESAB wire feeders that utilize this standard size. The roll features a precision-machined flat groove, which is the industry standard configuration for feeding solid steel welding wires. Unlike knurled rolls which bite into flux-cored wires, or U-groove rolls designed for soft aluminum, the flat groove provides the necessary friction to push solid wire through the liner and gun cable without deforming the wire's cross-section or creating metal shavings that can clog the liner.

This specific feed roll is sized for .052-inch (1.4mm) wire, a common diameter for heavy-duty industrial fabrication and structural steel welding. Using the correct size drive roll is paramount; a roll that is too large will not grip the wire effectively, leading to slippage and erratic feeding, while a roll that is too small may crush the wire or cause excessive wear on the motor. By choosing the genuine ESAB 2075546, you ensure that the tolerances match your equipment perfectly, maintaining the smooth, consistent wire speed required for high-quality welds.

At Josef Gas, we understand that downtime is costly. Keeping spare drive rolls on hand is a best practice for any welding operation. Over time, even hardened steel rolls will wear down, losing their ability to grip the wire effectively. Symptoms of worn rolls include inconsistent arc length, wire stuttering, or the need to apply excessive tension to the drive mechanism. Replacing your feed rolls at the first sign of wear restores your machine's performance to factory standards. This product is sold individually, allowing you to replace only what is needed, though it is often recommended to replace top and bottom rolls simultaneously in dual-drive systems.

Trust in the durability and precision of ESAB OEM parts. Whether you are running a high-volume manufacturing line or a custom fabrication shop, the integrity of your wire feeding system starts with the quality of your drive rolls. Ensure your welds remain defect-free by maintaining your equipment with the correct components.