Skip to Main Content

15001100 - Tweco 35-50 Gas Diffuser for No. 3 & 4 MIG Guns (5-Pack)

Packaging: pack of 5
$10.84/EA $37.15/pack of 5 only $7.43/EASave 31%

Usually ships within 3-5 business days

SKU: TWE1500-1100 Categories: ,

OVERVIEW

Precision Engineering for Professional MIG Welding

The Tweco 35-50 Gas Diffuser (Stock No. 1500-1100) represents the standard of excellence in MIG welding consumables. Designed specifically for the widely used Tweco Professional No. 3 and No. 4 series MIG guns, as well as the Spray Master series, this component plays a critical role in the welding circuit. It serves as the mechanical and electrical interface between the conductor tube and the contact tip, requiring high-grade materials and precise machining to function correctly under thermal stress.

Manufactured from a specialized brass alloy, the 35-50 diffuser offers exceptional thermal and electrical conductivity. This ensures that welding current is transferred efficiently from the gun's cable assembly to the 14 Series contact tip with minimal resistance heating. The component is engineered with precision-drilled gas ports that distribute shielding gas evenly around the weld pool. This laminar flow control is essential for preventing atmospheric contamination and porosity, particularly in high-amperage applications where turbulence can disrupt the shield.

The 35-50 is designed to work in conjunction with the 34A insulator. The external surface of the diffuser provides the seating area for the insulator, which in turn secures the slip-on nozzle (typically 23 or 24 Series). This system allows for rapid nozzle changes and cleaning without the need for tools. The internal threads are machined to tight tolerances to prevent cross-threading on the conductor tube, a common failure point in inferior aftermarket copies. For industrial environments requiring reliable performance at 300 to 450 amps, the genuine Tweco 35-50 remains the industry benchmark.

Technical Specifications

  • Material: High-Conductivity Brass
  • Amperage Rating: Up to 450 Amps (depending on gun model)
  • Tip Compatibility: Tweco 14 Series (e.g., 14-35, 14-45)
  • Nozzle System: Slip-On (requires 34A Insulator)
  • Connection: Threaded to Conductor Tube
Additional Information
Packaging Description:5 per pak, pack of 5
Item:Gas Diffuser
Front End:Tweco
Amps:300amp, 400amp
Part Number:35-50
Compatible Series:Spray Master, Tweco Professional No. 3, Tweco Professional No. 4
Material:Brass Alloy
----- new values below ----
Part Number:35-50
Compatible Series:Tweco Professional No. 3, Tweco Professional No. 4, Spray Master
Compatible Contact Tip:14 Series
Material:Brass Alloy
Nozzle Compatibility:Slip-On (requires 34A insulator)
Brand:Tweco
Item:Gas Diffuser
Packaging Description:5 per pak
Front End:Tweco
Amps:300amp, 400amp

INCLUDED

  • 5 x Tweco 35-50 Gas Diffusers

APPLICATIONS

  • Heavy Equipment Manufacturing
  • Structural Steel Fabrication
  • Automotive Repair and Restoration
  • General Industrial Fabrication
  • Shipbuilding and Offshore
  • Pipeline Welding

FAQ

The 35-50 diffuser is designed for Tweco Professional Series No. 3 and No. 4 guns, as well as the Spray Master 350 and 450 series. It also fits many Tweco-style aftermarket guns rated for 300-400 amps.

This diffuser accepts standard Tweco 14 Series contact tips (e.g., 14-30, 14-35, 14-45, 14-52).

Yes, if you are using slip-on nozzles (like the 23 or 24 series), you must use the 34A insulator (Stock No. 1340-1100) over this diffuser to secure the nozzle.

No, the standard 35-50 is designed for slip-on nozzles used in conjunction with an insulator. For threaded nozzles, a different diffuser style is typically required.

Replace the diffuser if the threads for the contact tip become loose or stripped, if the gas ports are hopelessly clogged with spatter, or if the mating surface for the insulator is damaged.

It is manufactured from a high-grade brass alloy chosen for its optimal balance of durability and electrical conductivity.

Yes, this is a genuine Tweco product, ensuring full compatibility and adherence to original manufacturing specifications.