KP4482-045-B100 - Lincoln Electric Hyperfill .045 Contact Tips (100-Pack)

High-Performance Consumables for Hyperfill Technology

The Lincoln Electric KP4482-045-B100 Hyperfill Contact Tip is a critical component designed exclusively for the innovative Hyperfill twin-wire MIG welding process. As industrial fabrication demands higher deposition rates and increased efficiency, the Hyperfill solution bridges the gap between traditional single-wire MIG and complex tandem systems. These contact tips are precision-engineered to accommodate two .045-inch (1.2 mm) wires simultaneously, creating a wide, stable arc cone that significantly increases weld metal deposition without compromising puddle control.

Manufactured to the exacting standards of the Magnum PRO consumable line, these tips feature high-conductivity copper construction. This material choice is essential for managing the increased current density required by the twin-wire process, ensuring consistent electrical transfer and minimizing heat buildup that can lead to premature failure. The internal geometry of the tip is machined to strict tolerances, preventing micro-arcing inside the bore and ensuring smooth, uninterrupted wire feeding—a crucial factor when managing two moving wires at high speeds.

Optimized for Heavy Fabrication

This product is supplied as a bulk pack of 100 units, specifically catering to high-volume manufacturing environments such as structural steel fabrication, heavy equipment manufacturing, and shipbuilding. In these sectors, equipment uptime is paramount. By providing a large quantity of consumables in a single SKU, Lincoln Electric helps facility managers streamline inventory management and reduce the administrative burden of frequent reordering. The robust design of the KP4482-045-B100 also contributes to longer consumable life, reducing the frequency of tip changes and keeping weld cells operational for longer periods.

Compatibility is seamless with Lincoln Electric's Magnum PRO semi-automatic and robotic guns configured for Hyperfill. The integration of these tips into the wider Magnum PRO ecosystem ensures that operators benefit from the secure seating and efficient gas coverage that the series is known for. Whether used in automated robotic cells or manual welding stations, these contact tips deliver the reliability required to maintain the high productivity gains promised by the Hyperfill process.