K4587-035 - Lincoln HyperFill Robotic Kit .035

Advanced Robotic Deposition Technology

The Lincoln Electric K4587-035 HyperFill Robotic 035 ONE-PAK represents a significant leap forward in automated welding productivity. Designed to integrate seamlessly with Lincoln's advanced Power Wave platform, this system leverages the proprietary HyperFill technology. Unlike traditional single-wire MIG processes, HyperFill utilizes two smaller diameter wires (specifically 0.035-inch in this package) fed through a single contact tip and diffuser assembly. This innovative approach generates a wider arc cone and a larger weld puddle, effectively increasing deposition rates to levels comparable with larger diameter cored wires or tandem arc systems, but with significantly less complexity.

From a metallurgical and operational standpoint, the K4587-035 allows for lower heat input relative to the deposition rate, potentially reducing distortion in the base material. The system is engineered for robotic applications where precision and repeatability are paramount. By maintaining a single Tool Center Point (TCP), the HyperFill system eliminates the programming challenges often associated with twin-arc or tandem-torch configurations. This ONE-PAK includes the essential components required to convert or equip a robotic cell for this high-performance process, ensuring that the drive rolls, liner, and gun consumables are perfectly matched to handle the dual-wire feed dynamics without jamming or arc instability.

Industrial analysts will appreciate the efficiency gains offered by this solution. In heavy fabrication sectors such as structural steel, automotive, and heavy equipment manufacturing, the ability to lay down more metal in fewer passes can drastically reduce cycle times. The K4587-035 is not merely a collection of parts; it is an enabling technology that unlocks the full potential of modern robotic welding cells, providing a scalable solution for increasing throughput while maintaining stringent quality standards.