K4586-035 - Lincoln HyperFill .035 Twin-Wire MIG Gun and Drive Roll Kit

Revolutionize Deposition Rates with HyperFill Technology

The Lincoln Electric K4586-035 HyperFill Semi-automatic .035 One-Pak is a comprehensive solution designed to unlock the full potential of high-deposition welding without the complexity of traditional tandem arc systems. This package is engineered specifically for industrial fabrication environments where throughput and quality are paramount. By utilizing two smaller 0.035-inch wires simultaneously through a single contact tip, the HyperFill process creates a wider, more stable arc cone that significantly increases deposition rates—often exceeding 50% improvements over standard single-wire processes.

This One-Pak is a turnkey accessory kit intended for use with compatible Lincoln Electric Power Wave® power sources and the Power Feed® 84 wire feeder. It eliminates the guesswork of configuring a system by bundling the essential Magnum® PRO Curve™ HDE 500 welding gun with the specific drive rolls, guides, and consumables required for the twin-wire process. The result is a streamlined setup that allows fabricators to upgrade their existing compatible equipment into a high-productivity powerhouse.

For production managers and facility owners, the K4586-035 represents a high-ROI investment. It reduces the need for extensive operator retraining, as the HyperFill arc characteristics mimic standard spray transfer MIG. The system operates at lower voltages than typical tandem setups, reducing heat input issues while maximizing travel speed. Whether for heavy equipment manufacturing, structural steel, or general fabrication, this One-Pak delivers the components needed to achieve superior weld quality and faster cycle times.

System Compatibility

This kit is designed to integrate seamlessly with the Power Feed 84 wire feeder. It requires a Power Wave power source capable of running the specialized HyperFill waveforms to ensure optimal arc performance and spatter control.