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108777 - Miller 108777 Ceramic Insulator for Spoolmatic and XR MIG Guns

Packaging: 10 PER EA
$42.82/EA $280.00/10 PER EA only $28.00/EASave 35%

Usually ships within 3-5 business days

SKU: MIL108777 Categories: ,

OVERVIEW

Genuine Miller 108777 Ceramic Insulator for Spoolmatic Guns

Keep your Miller MIG guns operating at peak performance with the Miller 108777 Ceramic Insulator. This genuine OEM replacement part is designed specifically for use with Miller's popular aluminum welding systems, including the Spoolmatic 15, Spoolmatic 30, and various XR series push-pull guns. When working with high-amperage aluminum welding, the integrity of your gun's insulation is paramount to preventing electrical faults and ensuring consistent arc quality.

Over time, the extreme heat and harsh environment of welding can cause insulators to crack, chip, or degrade. A compromised insulator can lead to erratic arcs, gas coverage issues, or even damage to the torch neck. Replacing your worn insulator with this authentic Miller 108777 part restores the protective barrier between the electrically live contact tip and the outer nozzle or head tube. This simple maintenance step helps extend the lifespan of your torch consumables and improves overall weld consistency.

At Josef Gas, we understand that downtime is costly. That's why we stock essential replacement parts like the Miller 108777 to get you back to welding quickly. Whether you are fabricating aluminum trailers, repairing signage, or working in industrial manufacturing, using genuine Miller parts ensures that your equipment fits perfectly and functions exactly as the engineers intended.

Product Compatibility

This ceramic insulator is compatible with the following Miller equipment:

  • Spoolmatic 15
  • Spoolmatic 30
  • XR-Aluma-Pro
  • XR-Pistol
  • XR-Edge

Trust Josef Gas for all your Miller Electric welding accessories and replacement parts. We provide reliable shipping and expert support to help you find exactly what you need.

Additional Information
Packaging Description:1 Per Ea, 10 PER EA
Material:Ceramic
Compatible Models:Spoolmatic 15, Spoolmatic 30, XR-Aluma-Pro, XR-Pistol
Part Type:Insulator
----- new values below ----
Material:Ceramic
Compatible Models:Spoolmatic 15, Spoolmatic 30, XR-Aluma-Pro, XR-Pistol
Part Type:Insulator
Brand:Miller OEM
Packaging Description:1 Per Ea

INCLUDED

  • (1) Ceramic Insulator

APPLICATIONS

  • Aluminum MIG welding with Spoolmatic 15/30 guns
  • Industrial fabrication using XR push-pull systems
  • Maintenance and repair of Miller MIG guns
  • High-amperage welding requiring robust insulation

FAQ

The Miller 108777 fits Spoolmatic 15, Spoolmatic 30, XR-Aluma-Pro, XR-Pistol, and XR-Edge MIG guns.

Yes, this is a genuine Miller Electric replacement part, ensuring perfect fit and performance.

It is made of high-temperature ceramic material designed to withstand welding heat and provide electrical insulation.

Over time, insulators can crack or accumulate spatter, which may cause electrical shorts or disrupt gas flow. Replacing it ensures safety and weld quality.

No, this part is generally for Spoolmatic and XR series guns. Spoolmate guns typically use different consumables. Always check your manual.

This item is sold individually (1 per each).

It is located on the head tube assembly, typically sitting behind or inside the nozzle to insulate the contact tip adapter.

Yes, a damaged insulator can lead to poor gas coverage (porosity) or erratic arcs due to electrical leakage.