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207642 - Miller Spoolmate 3035 Retrofit Switch and Gas Kit

Packaging: 1 PER EA
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$212.29/EA $138.81/1 PER EA only $138.81/EASave 35%

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SKU: MIL207642 Categories: ,

OVERVIEW

Miller Spoolmate Switch & Gas Diverter Kit 207642

The Miller Spoolmate Switch & Gas Diverter Kit (207642) is an essential accessory for industrial welders looking to expand the capabilities of their existing equipment. This field-installed kit is specifically engineered to allow the Miller Spoolmate 3035 Spool Gun to operate seamlessly with older welding power sources that lack a direct-connect spool gun feature. By integrating this kit, operators can effectively manage shielding gas flow and process switching, ensuring optimal performance during aluminum welding tasks.

Designed for durability and ease of use, the kit includes a robust process switch and a precision gas diverter valve. These components work together to route shielding gas directly to the spool gun when required, bypassing the standard MIG gun connection. This is critical for aluminum applications where pure argon is typically used, distinct from the mixed gases often used for steel. The kit is compatible with widely used industrial machines, including the Millermatic 185, Hobart IronMan 210, and Hobart IronMan 250, making it a versatile solution for shops with mixed equipment fleets.

Installation is straightforward, with clear instructions provided to minimize downtime. Once installed, the toggle switch allows the operator to quickly transition between the main MIG gun and the spool gun, enhancing workflow efficiency. For facilities maintaining older reliable power sources, this kit extends the service life and utility of the machinery, providing a cost-effective path to professional aluminum welding capabilities without the need for expensive machine upgrades.

Key Benefits for Industrial Users:

  • Cost Efficiency: Utilizes existing power sources for new applications.
  • Gas Management: Ensures proper shielding gas delivery for sensitive aluminum welds.
  • Versatility: Compatible with multiple legacy Miller and Hobart models.
Additional Information
Packaging Description:1 Per Ea
Compatible Power Sources:Hobart IronMan 210, Hobart IronMan 250, Millermatic 185, Millermatic DVI
Kit Components:Gas Diverter Valve, Installation Hardware, Process Switch
Installation Type:Field Installation
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Compatible Spool Guns:Spoolmate 3035, Spoolmate 185, Spoolmate 200 Series
Compatible Power Sources:Millermatic 185, Hobart IronMan 210, Hobart IronMan 250, Millermatic DVI
Kit Components:Process Switch, Gas Diverter Valve, Installation Hardware
Installation Type:Field Installation
brand:miller
packaging-description:1-per-ea

INCLUDED

  • 1 x Process Toggle Switch
  • 1 x Gas Diverter Valve Assembly
  • 1 x Installation Instructions
  • Mounting Hardware

APPLICATIONS

  • Retrofitting Millermatic 185 for Spoolmate 3035 use
  • Adapting Hobart IronMan 210/250 for aluminum spool guns
  • Switching between standard MIG and Spool Gun processes
  • Managing shielding gas flow for aluminum welding

FAQ

The kit allows the Spoolmate 3035 spool gun to be used with older welders that do not have a built-in direct connect feature for spool guns.

It is suitable for use with the Millermatic 185, Hobart IronMan 210, and Hobart IronMan 250.

No, this is only the adapter kit (switch and gas diverter). The Spoolmate spool gun must be purchased separately.

The kit includes a process switch, a gas diverter valve, and installation instructions.

The gas diverter routes the shielding gas specifically to the spool gun when it is in use, which is essential when using different gases for aluminum versus steel welding.

It is a field-installed kit designed for straightforward installation, though basic mechanical and electrical knowledge is helpful. It comes with full instructions.

No, this kit is specified for use with Spoolmate 185, 3035, and 200 Series spool guns on the listed power sources.

Yes, it is listed for use with Millermatic 185 and DVI wire feeders in some manufacturer documentation.