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KP52080-045 - Lincoln Electric HELIX Wire Guide .045 (KP52080-045)

Packaging: 1 Per Ea
$220.87/EA $129.02/1 Per Ea only $129.02/EASave 42%

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SKU: KP52080-045 Categories: ,

OVERVIEW

Lincoln Electric KP52080-045 HELIX Inlet/Outlet Guide (.045" / 1.1 mm)

The Lincoln Electric KP52080-045 is a specialized Inlet/Outlet Guide designed for use with HELIX welding systems. Engineered to accommodate 0.045-inch (1.1 mm) welding wire, this component plays a critical role in the wire feeding mechanism, ensuring that the consumable is directed accurately into and out of the drive rolls. In high-precision applications such as orbital welding, where the HELIX system is often employed, maintaining consistent wire positioning is essential for weld integrity and repeatability.

Manufactured to Lincoln Electric's exacting standards, this guide minimizes friction and drag on the wire. Excessive friction in the feed path can lead to motor strain, irregular arc characteristics, or physical damage to the wire surface, such as shaving. By using the correct guide sized specifically for .045" wire, operators can prevent these common issues. The guide fits securely within the feeder assembly, providing a smooth path that helps eliminate "birdnesting"—the tangling of wire that causes significant downtime and material waste.

Regular inspection and replacement of wire guides are recommended as part of a preventative maintenance schedule. Over time, the abrasive nature of welding wire can wear grooves into guides, eventually compromising their alignment capabilities. Replacing worn guides with the genuine KP52080-045 ensures that your HELIX system continues to operate at peak performance levels. This part is an OEM direct replacement, guaranteeing perfect fitment and compatibility without the need for modification.

Key Technical Specifications:

  • SKU: KP52080-045
  • Wire Compatibility: 0.045 inches (1.1 mm)
  • System Compatibility: Lincoln Electric HELIX Systems
  • Function: Aligns and guides wire through the feeder mechanism
  • Material: Industrial-grade durable construction
Additional Information
packaging-description:1 Per Ea
----- new values below ----
Compatible Wire Size:0.045" (1.1 mm)
Component Type:Wire Guide
System Compatibility:HELIX Orbital Systems
Brand:Lincoln Electric
Wire Diameter:0.045" (1.1 mm)
Product Type:Inlet/Outlet Guide

INCLUDED

  • 1 x KP52080-045 HELIX Inlet/Outlet Guide (.045" / 1.1 mm)

APPLICATIONS

  • Orbital welding operations using HELIX systems
  • Automated MIG/TIG wire feeding
  • Industrial fabrication requiring .045" wire
  • Precision pipe welding
  • Heavy-duty manufacturing environments

FAQ

This guide is specifically designed for use with 0.045-inch (1.1 mm) welding wire.

Yes, the KP52080-045 is a genuine OEM part manufactured by Lincoln Electric.

It is designed for Lincoln Electric HELIX welding systems.

Using the correct size ensures proper wire alignment with the drive rolls, preventing wire shaving, wandering, and feeding jams.

Inspect the guide for grooves, wear patterns, or debris buildup. If the wire feels loose or catches inside the guide, it should be replaced.

No, it is recommended to use a guide that matches your specific wire diameter to ensure proper support and alignment. This unit is for .045 wire.

Yes, a properly sized inlet/outlet guide supports the wire as it enters the drive rolls, significantly reducing the risk of the wire buckling or birdnesting.

It is made from durable, wear-resistant material designed to withstand the friction of moving welding wire.