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KP1901-2 - Lincoln KP1901-2 Tiny Twin Drive Roll & Guide Kit for Power Feed 10S

Packaging: 1 Per Ea
$2,929.04/EA $1,885.58/1 Per Ea only $1,885.58/EASave 36%

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SKU: KP1901-2 Categories: ,

OVERVIEW

Optimize Your Automated Welding with the Lincoln Electric KP1901-2 Kit

For industrial facilities utilizing high-performance automated welding systems, maintaining the integrity of the wire feed mechanism is critical for production uptime. The Lincoln Electric KP1901-2 Drive Roll/Guides/Tips Kit is a specialized maintenance and setup package designed specifically for the 1/16-inch (1.6 mm) Tiny Twin process. This kit is engineered to integrate seamlessly with the Power Feed 10S wire feed head and the NA-5S welding system, two of Lincoln's robust solutions for heavy-duty fabrication and submerged arc applications.

The "Tiny Twin" process is renowned for increasing deposition rates and travel speeds by feeding two smaller diameter wires into a single weld puddle. To achieve this, the drive system must be calibrated perfectly to prevent wire tangling or uneven feeding. The KP1901-2 kit provides all the essential hardware required to configure your machine for this high-efficiency mode. It serves as a comprehensive overhaul solution, replacing worn contact points and traction wheels simultaneously to ensure the system operates as if it were brand new.

Included in this package are precision-machined drive rolls that provide positive traction without deforming the wire, ensuring smooth delivery to the arc. The kit also features a variety of guide tubes and contact tips. While optimized for the 1/16-inch configuration, the components included offer versatility, with specific parts compatible with wire diameters ranging from 0.045 inches up to 3/32 inches. This versatility allows maintenance teams to keep critical spares on hand for various setup adjustments within the Tiny Twin ecosystem.

By using genuine Lincoln Electric parts, operators ensure that the electrical conductivity at the contact tip and the mechanical alignment of the wire guides meet the strict tolerances required for automated welding. Poorly fitting aftermarket parts can lead to arc instability, burn-backs, and costly downtime. Trust the KP1901-2 kit to deliver the reliability and performance expected from Lincoln Electric's industrial automation line.

Additional Information
Brand:Lincoln Electric
Packaging Description:pack-of-1
Product Type:Drive Roll Kit, Conversion Kit
Compatible Wire Diameter:1/16 in (1.6 mm), 0.045 in, 0.052 in, 5/64 in, 3/32 in
Compatible Equipment:Power Feed 10S, NA-5S Welding System
Process:Submerged Arc Welding (SAW), MIG (GMAW)

INCLUDED

  • 1 x Guide Tube (compatible with 0.045" and 0.052" wire)
  • 1 x Contact Tip (compatible with 0.045"/0.052"/1/16"/5/64"/3/32" wires)
  • 1 x Tip Holder (for 1/16"/5/64" and 3/32" wire)
  • 1 x Drive Roll (for 0.045"/0.052", 1/16"/5/64" wire)
  • 1 x Drive Roll Assembly (for 3/32" wire)
  • 1 x Set of Wire Guides (for 0.045"/0.052", 1/16", 5/64"/3/32" wires)

APPLICATIONS

  • Automated Submerged Arc Welding (SAW)
  • Heavy-duty MIG/MAG welding automation
  • Structural steel fabrication
  • Pipe mill welding stations
  • Tank and vessel manufacturing
  • High-deposition overlay and cladding

FAQ

The KP1901-2 kit is designed specifically for use with the Lincoln Electric Power Feed 10S wire feed head and the NA-5S welding system.

This kit is primarily designated for the 1/16-inch (1.6 mm) Tiny Twin process configuration.

Yes, the kit includes guide tubes, contact tips, and drive rolls that support a range of sizes including 0.045", 0.052", 5/64", and 3/32", in addition to 1/16".

Tiny Twin is a welding process that feeds two smaller diameter wires into a single weld puddle to increase deposition rates and travel speeds compared to a single larger wire.

Replacing all components simultaneously ensures proper alignment and electrical contact, preventing feeding issues like slippage or burn-back that can occur if new rolls are used with worn guides.

Yes, the KP1901-2 is an OEM (Original Equipment Manufacturer) kit from Lincoln Electric, ensuring perfect fit and performance.

Worn drive rolls lose their ability to grip the wire effectively, leading to inconsistent wire feeding, arc instability, and potential weld defects.

Yes, the kit includes a tip holder compatible with 1/16", 5/64", and 3/32" wires.