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KP2118-2 - Lincoln Electric KP2118-2 Outgoing Guide Tube Insert for .045-.052 Wire

Packaging: 1 Per Ea
$54.70/EA $35.20/1 Per Ea only $35.20/EASave 36%

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SKU: KP2118-2 Categories: ,

OVERVIEW

Precision Wire Feeding Components for Industrial Applications

The Lincoln Electric KP2118-2 Guide Tube Insert is a critical component designed to maintain the integrity of the wire feed path in high-performance welding environments. Engineered specifically for wire diameters between .045 inches (1.2 mm) and .052 inches (1.3 mm), this insert serves as the outgoing bridge between the drive roll assembly and the MIG gun receiver. In any wire feeding system, the transition points are where friction and misalignment are most likely to occur. By utilizing a precision-machined guide tube like the KP2118-2, operators ensure that the welding wire is supported immediately upon exiting the drive rolls, significantly reducing the column strength requirements needed to push the wire through the liner.

This particular insert is designated as "Outgoing," meaning it is positioned on the downstream side of the drive rolls. Its internal geometry is calibrated to provide just enough clearance for .045-.052 inch wires to pass through without binding, while being tight enough to prevent the wire from buckling under the compressive force of the feed motor. This balance is essential for preventing "birdnesting," a common failure mode where the wire tangles at the feeder. The material construction of the KP2118-2 is selected for its hardness and resistance to abrasion, ensuring a long service life even when used with abrasive flux-cored or metal-cored wires common in heavy fabrication.

Maintenance of the wire drive assembly is often overlooked in industrial settings, yet worn guide tubes are a leading cause of arc instability. As the internal diameter of a guide tube wears into an oval shape, the wire can vibrate or wander, leading to inconsistent electrical contact at the contact tip. Replacing the guide tube with a genuine Lincoln Electric KP2118-2 restores the concentricity of the feed path. This component is compatible with specific Lincoln Electric wire feeder models designed for medium to heavy-duty applications. Integrating OEM parts ensures that tolerances are maintained and that the feeder operates at its designed efficiency, ultimately contributing to higher weld quality and reduced troubleshooting time.

Additional Information
Brand:Lincoln Electric
Packaging Description:1 Per Ea
Wire Diameter:0.045 in, 0.052 in, 1.2 mm, 1.3 mm
Component Type:Guide Tube Insert
Position:Outgoing
Compatibility:Lincoln Wire Feeders

INCLUDED

  • (1) Guide Tube Insert .045-.052 in (1.2-1.3 mm) Outgoing

APPLICATIONS

  • Heavy Fabrication using .045-.052 solid or flux-cored wires
  • Structural Steel Welding
  • Automotive and Transportation Manufacturing
  • General Industrial Maintenance and Repair
  • Shipbuilding and Offshore Construction

FAQ

The KP2118-2 is designed for wire diameters ranging from .045 inches to .052 inches (1.2 mm to 1.3 mm).

This is an outgoing guide tube insert, meaning it is positioned after the drive rolls to guide the wire into the gun cable.

Worn guide tubes can develop grooves or oval shapes that cause wire misalignment, increased friction, and feeding issues like birdnesting.

No, this is a genuine Lincoln Electric part designed for specific Lincoln wire feeder models. Please check your feeder's manual for compatibility.

This product is sold as a single unit (1 per package).

While the size may match, aluminum wire often requires specific nylon or teflon guides to prevent shaving. This insert is typically used for steel or flux-cored wires.

Using a tube that is too large can cause the wire to buckle (birdnest), while a tube that is too small will cause excessive drag and motor strain.

Yes, the KP2118-2 is a genuine Original Equipment Manufacturer (OEM) part from Lincoln Electric.