KP3194-3 - Lincoln KP3194-3 Fanuc iC Robot Collision Disk

Critical Protection for Automated Welding Cells

The Lincoln Electric KP3194-3 External Dress Break-Away Disk is a precision-engineered component designed exclusively for Fanuc iC series robots utilizing external cable dress packages. In the demanding environment of industrial automation, equipment longevity and uptime are key performance indicators. This break-away disk serves as a vital mechanical fuse between the robot wrist and the welding torch assembly. Its primary function is to protect the robot's sensitive servo motors and the welding torch neck from severe damage in the event of an accidental collision within the work envelope.

Robotic welding cells operate at high speeds with complex articulation. Despite precise programming, variables such as fixture misalignment, part variation, or foreign object obstruction can lead to crashes. Without a proper break-away interface, the kinetic energy of a collision is transferred directly to the robot arm, potentially causing expensive structural damage or requiring a complete master alignment recalibration. The KP3194-3 is designed to absorb this impact or mechanically disconnect, thereby isolating the robot from the force of the blow. This sacrificial capability makes it an indispensable part of any preventative maintenance strategy for automated lines.

This specific model is tailored for "External Dress" configurations, where the power cable and conduit are routed along the exterior of the robot arm rather than through the hollow wrist. This setup is common in many fabrication shops for its ease of maintenance and reduced cable torsion. The KP3194-3 ensures that the mounting interface remains rigid and accurate during normal welding operations, maintaining the Tool Center Point (TCP) for consistent weld quality, yet yields appropriately under abnormal loads. Sourced directly from Lincoln Electric, this part guarantees material quality and dimensional compatibility with your existing Fanuc iC setup.

Key Benefits for Industry:

• Cost Avoidance: Prevents thousands of dollars in damage to robot wrists and gears.
• Rapid Recovery: Designed for quick replacement to minimize production downtime.
• Precision Fit: OEM specifications ensure perfect alignment with Fanuc iC flanges.

At Josef Gas, we understand the critical nature of robotic spare parts. Keeping a KP3194-3 in your maintenance inventory ensures that a minor programming error doesn't turn into a major production halt. Trust in genuine Lincoln Electric components to keep your automation running efficiently and safely.