Skip to Main Content

KP4388-1 - Lincoln Electric HyperFill Drive Roll Kit for .035-.040 Wire

Packaging: 1 Per Ea
$562.82/EA $351.76/1 Per Ea only $351.76/EASave 38%

Usually ships within 3-5 business days

SKU: KP4388-1 Categories: ,

OVERVIEW

Optimize Your HyperFill Welding System

The Lincoln Electric KP4388-1 HyperFill Drive Roll Kit is a critical component designed exclusively for the revolutionary HyperFill® welding process. As industrial demands for higher deposition rates and faster cycle times increase, the HyperFill solution stands out by utilizing two smaller diameter wires to create a larger, more stable weld pool. This specific drive roll kit is engineered to accommodate wire diameters of .035 inches (0.9 mm) to .040 inches (1.0 mm), ensuring that your twin-wire setup operates with the precision and reliability expected from Lincoln Electric equipment.

In the HyperFill process, consistent wire feeding is paramount. Unlike standard single-wire setups, feeding two wires simultaneously requires drive rolls that can maintain equal tension and traction on both strands without causing deformation or tangling. The KP4388-1 kit features precision-machined grooves that grip the wire effectively, ensuring a smooth delivery to the gun. This results in a stable arc and reduces the likelihood of burn-backs or bird-nesting, which can cause costly downtime in high-volume production environments.

Constructed from high-durability materials, these drive rolls are built to withstand the rigors of heavy fabrication. Whether you are welding structural steel, heavy machinery, or automotive components, the integrity of your wire feeding system directly impacts weld quality. By using genuine Lincoln Electric parts like the KP4388-1, you ensure that your equipment remains within factory specifications, maintaining the validity of your welding procedures and equipment warranties. This kit is an indispensable asset for any workshop leveraging the efficiency of the HyperFill twin-wire solution.

Installation is straightforward, designed to fit compatible Lincoln Electric wire feeders seamlessly. Regular inspection and replacement of drive rolls are recommended to maintain optimal performance. Worn rolls can lead to slippage and erratic feeding, compromising the high-speed advantages of the HyperFill process. Equip your system with the KP4388-1 to keep your operations running smoothly and efficiently.

Additional Information
Brand:Lincoln Electric
Wire Diameter:0.035 in, 0.040 in, 0.9 mm, 1.0 mm
Process:MIG (GMAW)
Component Type:Drive Roll Kit
Compatible Brand/Model:Lincoln Electric HyperFill Systems
Part Number:KP4388-1
Applications:Heavy Fabrication, High Deposition Welding
Packaging Description:1 Per Ea

INCLUDED

  • 1 x HyperFill Drive Roll Kit (.035-.040 in / 0.9-1.0 mm)

APPLICATIONS

  • Heavy Fabrication
  • Structural Steel Welding
  • Automotive Manufacturing
  • High Deposition MIG Welding
  • Twin-Wire System Setup

FAQ

The KP4388-1 drive roll kit is designed for wire diameters ranging from .035 inches (0.9 mm) to .040 inches (1.0 mm).

No, this kit is specifically designed for the HyperFill® process, which utilizes a twin-wire setup for higher deposition rates.

They are engineered to feed two wires simultaneously with precise tension, ensuring a stable arc and high deposition rates without wire deformation.

These rolls are compatible with Lincoln Electric feeders that support the HyperFill process. Please check your feeder's manual for specific compatibility.

Drive rolls should be inspected regularly for wear. If you notice wire slippage or erratic feeding despite correct tension settings, it is time to replace them.

The kit typically includes the necessary drive rolls for the specified wire size. Consult the specific package contents or manual for a full parts list.

This product is ideal for heavy fabrication industries, including structural steel, heavy equipment manufacturing, and shipbuilding.

Standard drive rolls are designed for a single wire. The KP4388-1 is specially machined to grip and feed two wires at once, which is the core requirement of the HyperFill solution.

CATALOGUE & SPEC SHEETS

Spec Sheet